矿用带式输送机巡检机器人驱动系统设计

Driving system design of inspection robot for mine belt conveyor

  • 摘要: 目前矿用带式输送机巡检机器人的研究主要针对带式输送机巡检机器人故障识别与诊断等方面,忽视了巡检机器人运动问题。煤矿井下巷道设备较多,作业空间狭小且地形复杂,巡检机器人运动时会遇到爬坡、煤泥障碍等极端路面情况。鉴于矿用带式输送机巡检距离较长、巡检目标相对单一且巡检路线固定,采用轨道式传动作为巡检机器人的行走方式。但该方式在轨道面附着煤泥的情况下驱动轮会卡死,且面对坡度较大的轨道时可能发生打滑现象,因此设计了一种四轮支撑、两轮驱动的轨道式驱动系统,巡检机器人依靠驱动轮与轨道之间的摩擦向前运动,支撑轮承载巡检机器人的质量并起到辅助行走的作用。对巡检机器人驱动系统主要零件传动轴和摆臂进行了有限元仿真分析,得到传动轴和摆臂的极限应力分别为83.2,65.8 MPa,远低于材料的屈服强度,保证了巡检机器人的可靠性。对巡检机器人驱动系统的爬坡和煤泥越障性能进行了试验,结果表明,巡检机器人在25°斜坡轨道上仍可完成加速运动,且在上下坡过程中运行平稳,在煤泥障碍轨道上运行没有发生打滑和卡死现象。

     

    Abstract: The current research on mine belt conveyor inspection robots mainly focuses on the fault identification and diagnosis of belt conveyor inspection robots, while there are few researches the movement of inspection robots. There are large amount of equipment in roadways of coal mines, the working space is narrow and the terrain is complicated. Therefore, when the inspection robot moves, it will encounter extreme road conditions such as climbing slope and coal mud obstacles. In the context of the long inspection distance of the mine belt conveyor, the relatively single inspection target and fixed inspection route, the rail type driving system is adopted as the walking mode of the inspection robot. However, when the rail surface is covered by the coal mud, the driving wheels will be stuck. Moreover, when facing the rail with a large slope, the robot may skid. Therefore, a four-wheel support and two-wheel drive rail type driving system is designed. The inspection robot moves forward by the friction between the driving wheels and the rail, while the support wheels carrying the quality of the inspection robot and playing the role of walking assistance. The finite element simulation analysis is carried out on the main parts of the inspection robot driving system, which are the driving shaft and the swing arm. The ultimate stresses of the driving shaft and the swing arm are 83.2 MPa and 65.8 MPa respectively, which are much lower than the yield strength of the material, ensuring the performance reliability of the inspection robot. The climbing and coal mud obstacles crossing performance of the inspection robot driving system is tested. The results show that the inspection robot can still complete acceleration on the 25° slope rail, and runs smoothly during up and down slopes. There is no skidding and jamming when running on the coal mud obstacle rail.

     

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