2017 Vol. 43, No. 6

Display Method:
Research on jacking hydraulic system of mine-used pipe-jacking machine
WANG Lei, LI Liang, ZHANG Li, WANG Yuming
2017, 43(6): 1-5. doi: 10.13272/j.issn.1671-251x.2017.06.001
Abstract:
In view of the problem that it will lead to jacking direction offset while four oil cylinders in the jacking system for underground coal mine jacking construction had different jacking speeds, a pipe-jacking hydraulic system based on load sensitive control technology was designed. The structure and working principle of pipe jacking machine, working principle and parameters calculation of hydraulic system were analyzed in details. The hydraulic system uses electro-hydraulic controlled quadruple load-sensitive multi-way values to regulate pump flow and pressure so that the speed of each jack cylinder is not affected by external load changes, and synchronous jacking is achieved, and direction offset phenomenon caused by imbalance of jacking speed of fuel tanks is reduced.
Design of wireless hydraulic support controller
GUO Feng, NIU Yicun
2017, 43(6): 6-10. doi: 10.13272/j.issn.1671-251x.2017.06.002
Abstract:
For problems of wired hydraulic support controller in actual operation such as difficult wiring, vulnerability, limited operation range and so on, a wireless hydraulic support controller was designed. Hardware circuit design of the controller was introduced which was based on the controlling core of MSP430F149, and design scheme of the controller software based on event-triggered was expounded as well as key-press interrupt service program and communication interrupt service program. The test results show that the controller realizes single hydraulic support control, adjacent support control and united control. The data transmission rate of the controller is 115 200 bit/s, bit error rate is 0, controlling distance is 25 m, standby power consumption is 10 mW, and action response time of hydraulic support is no more than 500 ms.
Design and application of manual pressurization device for initial support force of hydraulic support
CAO Lianmin, GUO Zhen, ZHONG Chongtao, SUN Shijiao, ZHANG Zhe
2017, 43(6): 10-14. doi: 10.13272/j.issn.1671-251x.2017.06.003
Abstract:
In view of safety problems such as premature separation of roof, advance of cutting line and rib fall of coal wall caused by being lack of initial support force of hydraulic support, a manual pressurization device for initial support force of hydraulic support was designed. The pressurization device is in parallel with hydraulic check valve of original support lifting hydraulic system, improves the initial support force through manual operation of pressurization under the premise that normal lift is not affected. AMESim modeling and simulation of the pressurization control circuit before and after applying the manual pressurization device were carried out. The simulation results show that the manual pressurization effect of the device is obvious. The field test result of pressurized situation for initial support force of ZY8500/21/45D type support on a coal mine working face shows that the manual pressurization device can significantly improve initial support force of the support and meet the coal mining demand.
Analysis and verification methods of abnormal data of coal mine safety monitoring system
XING Chengcheng
2017, 43(6): 14-17. doi: 10.13272/j.issn.1671-251x.2017.06.004
Abstract:
Three most common types of pseudo data and the causes were analyzed taking gas data as an example, and starting from demand of data analysis and pseudo data identification in upgrading program of coal mine safety monitoring system. For the pseudo data generated by sensor calibration, it is proposed to add calibration experiment specifically for identification of the pseudo data. For the pseudo data generated by electromagnetic interference, a method of simulating gas concentration value of the interference point by embedding error code in sensor program is proposed. For the pseudo data generated by transmission or equipments failure, a method of randomly manufacturing sensor or transmission line failure and observing the data processing results is proposed. The effectiveness and feasibility of the proposed methods were verified by simulation test of safety monitoring system of a certain manufacturer.
Anti-interference design for coal mine safety monitoring system and composition equipment
ZHU Qianwei
2017, 43(6): 18-21. doi: 10.13272/j.issn.1671-251x.2017.06.005
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Abstract:
In view of problem of poor anti-interference capability of existing coal mine safety monitoring system and composition equipment, and requirements of "strengthening the anti-electromagnetic interference ability of the system and the equipments" of the National Coal Mine Safety Supervision Bureau on the upgrading of coal mine safety monitoring system, the paper expounded how to improve anti- interference capability of current safety monitoring system and composition equipment from aspects of mechanical structure design, hardware circuit design and software design. The practical application results show that the device applying the described anti-interference designs can pass three-stage electrostatic discharge immunity test, two-stage radio frequency electromagnetic radiation immunity test and other test items.
Vibration analysis of vertical shaft tower structures of Muduchaideng Coal Mine
XIE Mingjun, GUAN Wei, ZENG Dejun
2017, 43(6): 22-25. doi: 10.13272/j.issn.1671-251x.2017.06.006
Abstract:
There is a hoisting system in 68.37 m floor of vertical shaft tower of Muduchaideng Coal Mine. When vertical shaft hoisters were in full speed of 13 m/s ,the middle floor structure of the seventh floor's west side and the sixth floor's north side and south side would occur an enormous vibration. In view of above problems, a vibration dynamic test method was used to measure and analyze time domain signal and frequency domain signal of different location of the hoister and the vertical shaft tower, the results show that the natural vibration frequency of the sixth and the seventh floor are close to the natural vibration frequency of the motor of hoisters which is 22.1 Hz,it should adjust power system of the hoister equipments or the stiffness of the sixth and the seventh floor system to avoid resonance of coupling system of hoister-tower strectures; with increasing of hoisting speed, vibration intensity of the sixth and the seventh floor are gradueully becoming bigger, it should improve assembly accuracy between base and base beam of the hoister equipments to reduce vibration displacement of the floors.
Analysis of relationship between faults and outer surface temperature of oil-immersed power transformer
DENG Shijian, ZHANG Kuan, HU Jipu, LYU Zhongyou, QI Jianshan, WEI Dong
2017, 43(6): 25-31. doi: 10.13272/j.issn.1671-251x.2017.06.007
Abstract:
Different faults of oil-immersed power transformers were classified with three-layer structure of 'parts-fault causes-temperature rising phenomeno' and the fault causes were summarized, impacts of the different faults on outer surface temperature of transformer were briefly analyzed. The results show that fault will lead to outer surface temperature rising which including iron core and clamping pieces, winding and leading wires, tapping switch, insulation system, tank and base of the transformer; the faults of cooling system inevitably lead to outer surface temperature rising; part of bushing failures of outlet and inlet line will cause outer surface temperature rising of the transformer; most of failures of protection and measurement device will cause temperature rising of the transformer. Thus the preliminary relations between faults and its outer surface temperatures of the oil-immersed power transformer were obtained, namely most faults of the transformer will lead to outer surface temperature rising.
Application research on Offset Tracking technology in monitoring oflarge surface deformation in coal mine subsidence area
CHEN Shun, ZHENG Nanshan, QI Yun, BAN Meng
2017, 43(6): 32-37. doi: 10.13272/j.issn.1671-251x.2017.06.008
Abstract:
In view of problems of long monitoring cycle, low accuracy of extracted deformation quantity of surface shape existed in traditional coal mining subsidence monitoring methods, Offset Tracking technology was applied to monitoring of large deformation of coal mine subsidence area. Taking Zhangshuanglou Coal Mine as research object, the Offset Tracking technology was used to deal with SAR images of the coal mine subsidence area, two-dimensional deformation figure and the mining deformation information in distance and azimuth direction were obtained by adopting method of cross-correlation factor and over sampling to establish terrain fluctuation and noise offset model, and using the least square method to simulate track offset component. The monitoring results of using the Offset Tracking technology was evaluated with measured data. The results show that the maximum subsidence location and deformation direction of the mining area which monitored by the Offset Tracking technology are consistent with the measured data, and the error is only 1 cm. The results show that the Offset Tracking technology can accurately and effectively monitor the large deformation of coal mine subsidence area, and can provide basis for rational control of coal mine subsidence area.
Numerical simulation research on mining stress field of overlying coal-rock seam under far distance lower protective seam mining
YANG He, QIU Liming, WANG Hao, ZHANG Ziyang, ZHAO Cong
2017, 43(6): 37-41. doi: 10.13272/j.issn.1671-251x.2017.06.009
Abstract:
In order to research the problem that mining underlying No.8 coal seam can alleviate strong strata behavior during mining No.3 coal seam or not, a far distance lower protective seam mining scheme was simulated by use of FLAC3D software, and stress peak value, stress distribution and plastic range were analyzed during mining process of the protected No.3 coal seam before and after mining the lower protective No.8 coal seam. The research results show that with the lower protective No.8 coal seam advancing, inclined stress of working face of the protected No.3 coal seam represents "M" shape, namely both ends of coal body shows stress concentration, and stress in middle region is lower, so as to make surrounding rock of the No. 3 coal seam working face roadway, which is arranged in central pressure relief area, get pressure relief with different degree. After mining the lower protective No.8 coal seam, the stress peak value of the protected No.3 coal seam working face is reduced about 18%, and mining influence distance is shorted about 10 m. Meanwhile, stress concentration degree is weakened, and new plastic zone does not appear in coal body of the working face.
Rock burst early-warning for thick coal seam in deep mining based on Logistic regressio
WU Jianbo, WANG Enyuan, REN Xuekun, WANG Xiaoran
2017, 43(6): 42-46. doi: 10.13272/j.issn.1671-251x.2017.06.010
Abstract:
For difficult rock burst monitoring and early-warning for thick coal seam in deep mining, a rock burst early-warning model based on Logistic regression was established by use of conventional indexes (support resistance, borehole stress and gas concentration) as well as the one by use of comprehensive indexes including the conventional indexes (support resistance, borehole stress and gas concentration) and geophysical indexes (average focal distance, daily pulses and daily energy of microseism, and intensity of electromagnetic radiation). Quantitative expression between probability of rock burst occurrence and comprehensive indexes was obtained. Finally, the rock burst early-warning models were tested by use of measured data in Qianqiu Coal Mine. The research results show that forecasting accuracy rate of the rock burst early-warning model based on Logistic regression by use of comprehensive indexes achieves 89.2%, whose goodness of fit and forecasting accuracy rate is higher than the ones of the model by use of the conventional indexes.
Moving mechanism design of mine-used detection robot and its gait analysis
CAI Lihua, FANG Haifeng, GAO Jinke, WU Qunbiao, LI Yunwang
2017, 43(6): 47-51. doi: 10.13272/j.issn.1671-251x.2017.06.011
Abstract:
In order to adapt to complex terrain in coal mine underground, a moving mechanism of mine-used detection robot was designed. The robot has a circular body, and its 6 legs are uniformly distributed around the body. The body and legs are processed by use of high strength aluminum alloy material, and quality of the robot prototype is only 800 g. Straight line walking gait, turning point gait and motion ability of the robot were analyzed. A simulation model of the robot was built by use of Solidworks and ADAMS software, and the model and prototype were tested. The test results show that the maximum implementation angle of the robot is 24° in once rotation. Thus the robot can complete rotation with any degree in twice rotation. Average speed of the robot is 0.1 m/s in straight link walking, and displacement, velocity and acceleration changes regularly. The robot moves smoothly without obvious jitter.
Hardware in the loop simulation test system for belt conveyor control system
XU Hui, ZHANG Xuejun, LI Jilai
2017, 43(6): 52-55. doi: 10.13272/j.issn.1671-251x.2017.06.012
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Abstract:
Coal mine environment need to be simulated in development process of belt conveyor control system. For high cost of building physical environment wihch was the same as coal mine environment in laboratory, a hardware in the loop simulation test system for belt conveyor control system was designed. Combining with configuration parameters such as driving mode and driving device of belt conveyor, control strategy of belt conveyor control system is carried out by collecting running status of belt conveyor, environment parameters and transportation condition simulated by hardware platform. According to control input of belt conveyor control system, running status of belt conveyor is iterated through dynamic model of belt conveyor, and iteration result is fed back to belt conveyor control system through the hardware platform, so as to realize closed-loop feedback control and performance verification of belt conveyor control system. The simulation test result verifies validity of the system.
Orthogonal experimental research on sensitivity of acoustic wave velocity of similar material of coal-rock
ZHOU Jin, WANG Leisheng
2017, 43(6): 55-59. doi: 10.13272/j.issn.1671-251x.2017.06.013
Abstract:
In view of problem that current researches mostly focused on mechanical properties of similar material of coal-rock, but not change law of acoustic wave velocity, similar material of coal-rock was made by use of raw materials of coal slime, sand, cement and water, and influence of different ratio of the similar materials on acoustic wave velocity was investigated by adopting range analysis method and orthogonal experiment. The experimental results show that acoustic wave velocity of the similar material is similar to coal-rock and can be adjusted in a large range, which meets requirements of acoustic wave velocity of coal-rock to similar material; acoustic wave velocity of the similar material is obviously influenced by cement content, next by coal slime content and little by sand content, and acoustic wave velocity is postively related to cement content and coal slime content; there is a good linear positive correlation between primary wave velocity and shear wave velocity of the similar material. Empirical equations for calculating ratio of the similar material were obtained by multiple linear regression of the experiment data, which were for making similar material of coal-rock meeting requirement of acoustic wave velocity.
Design of a novel traction converter for electric locomotive
ZHANG Hongtao, NIU Xiaowei
2017, 43(6): 60-64. doi: 10.13272/j.issn.1671-251x.2017.06.014
Abstract:
In view of problems of complex structure of main circuit and limited power and voltage existed in traditional traction system of AC-DC-AC electric locomotive, a traction converter for electric locomotive with single-phase AC input and three-phase AC output was designed based on structure of modular multilevel converter using full bridge sub-module. The traction converter can drive traction motor directly, so as to eliminate vehicle-mounted step-down transformer and reduce complexity of traction system of electric locomotive. A constant AC voltage control strategy in outer loop and direct current control strategy in inner loop was proposed according to mathematic model of the converter established in two-phase synchronous rotating dq coordinate system. The simulation results verify validity of the converter and the control strategies.
Research on multi-objective optimization of coal mine energy saving and emission reductio
HUANG Hua
2017, 43(6): 64-68. doi: 10.13272/j.issn.1671-251x.2017.06.015
Abstract:
In view of problem of single objective function existed in traditional optimization model of coal energy saving and emission reduction, a multi-objective optimization model of coal mine energy saving and emission reduction was established, which contains objective functions of economic benefits, energy consumption and pollutant emissions. Improved bat algorithm was applied to look for the optimization solution among three objective functions, so as to achieve the optimization results of the maximization of the economic benefits, the minimization of energy consumption and the minimization of pollutant emissions. The simulation results show that the improved bat algorithm can obtain a higher individual fitness within shorter iteration steps, and can achieve better multi-objective optimization results and meet target demand of the energy saving plan compared with PSO-E, the NSGA-II algorithm.
A fault diagnosis system of mine main ventilator
WANG Haoyu, CHEN Ying, MIAO Yanzi, CHEN Bingguang
2017, 43(6): 69-71. doi: 10.13272/j.issn.1671-251x.2017.06.016
Abstract:
A fault diagnosis model was built by use of neural network trained by extreme learning machine. A fault diagnosis system of mine main ventilator based on the model was designed, and software and hardware design schemes of the system were introduced. The test results show running time of extreme learning machine algorithm in the system is only 0.031 3 s and accuracy rate of fault diagnosis is not less than 97.35%, which has better real-time performance and accuracy than fault diagnosis systems based on BP neural network, ELMAN neural network or neural network trained by support vector machine.
Experiment of backfill mining with aeolian sand high water swelling material in Yuyang Coal Mine
CHEN Tuoqi, DANG Xifeng
2017, 43(6): 72-76. doi: 10.13272/j.issn.1671-251x.2017.06.017
Abstract:
Taking 2307 fully-mechanized backfill working face in Yuyang Coal Mine as background, mining experiment was carried out by use of backfill technology with aeolian sand high water swelling material. Aeolian sand, fly ash, gypsum, quicklime and other common building materials were used as backfill materials, and ratio of the backfill materials was determined according to requirements of the backfill material and test as follows: aeolian sand was 366.3 kg/m3, fly ash was 366.3 kg/m3, auxiliary material was 81.6 kg/m3, water was 650.8 kg/m3. Backfill step was 6.4 m in condition of no initial fracture in immediate roof. Backfill capacity could reach 360 m3/h by adopting two sets of backfill slurry preparation devices and backfill pipes with backfill capacity of 180 m3/h. Backfill technical process was proposed. The experimental results show that there is no obvious pressure phenomenon in the working face, backfill strength basically meets the requirements, deformation of roadway surrounding rock is small, and surface subsidence is controlled effectively, which achieves goal of water-preserved mining as well as good economic benefit.
Design of health diagnosis system of coal mine winch based on information fusio
ZHANG Guodong, QI Ruimi
2017, 43(6): 76-79. doi: 10.13272/j.issn.1671-251x.2017.06.018
Abstract:
In view of problems of lag and lack of ability of early failure prediction of traditional fault diagnosis methods of winch, a health diagnosis system of coal mine winch based on information fusion was designed. The system takes LabVIEW software as development platform, it uses sensors to collect vibration signals of the winch, and obtains basic probability assignments through calculation to extract characteristic signals; then adopts D-S evidence theory to fuse information, and determines whether the winch is running properly according to fusion rules. The test result shows feasibility of the system.
Design of automatic constant-pressure water supply system based on uncertain terminal load
TIAN Jinzhao, MENG Xianbo, ZHOU Yuqiang, ZHANG Xiaosong
2017, 43(6): 80-83. doi: 10.13272/j.issn.1671-251x.2017.06.019
Abstract:
In view of problem that terminal water consumption of water supply system in a mining area cannot be determined, a design scheme of automatic constant-pressure water supply system was put forward. The system uses PLC and frequency converter to control water pump to ensure that the pump power and quantity can be automatically adjusted when terminal loads change greatly, so as to achieve constant pressure water supply. The practical application result shows that the system not only ensures the water pressure required by equipment cooling water system and dustproof water system, but also avoids sharp fluctuation of water pressure and reduces failure rate of equipments on working face.
Design of wireless pressure monitoring system of hydraulic support with low power consumptio
HU Liang
2017, 43(6): 83-86. doi: 10.13272/j.issn.1671-251x.2017.06.020
Abstract:
In view of low reliability and poor practicality of current hydraulic support pressure monitoring system, a pressure monitoring system of hydraulic support with low power consumption based on SmartMesh IP network was designed. The system was designed based on chain network, the pressure acquistition sensor has characteristics of whole network sleep, signal relay, and ultra-low power consumption, battery backup time can be up to one year and the system does not require repeaters, which achieves wireless monitoring in the true sense.
AQ 1029-2017 Use and Management Specification of Coal Mine Safety Monitoring System and Testing Instrument (draft for approval)
SUN Jiping
2017, 43(6): 87-94. doi: 10.13272/j.issn.1671-251x.2017.06.021
Abstract:
The standard stipulates requirements of coal mine safety monitoring system and testing equipment, including the equipments, the design and installation, the sensor settings, the use and maintenance, the system and network information processing, the management system and technical information and so on. The standard is applicable to the nationwide underground coal mine, including mines of new construction, renovation and expansion.