考虑统计特性未知噪声的综采工作面刮板输送机调直方法研究

Straightening method of scraper conveyor in fully mechanized mining face considering unknown noise with statistical characteristics

  • 摘要: 综采工作面刮板输送机调直过程中受传感器的检测误差和液压支架的推移误差的影响,导致调直效果较差,且在实际环境中液压支架和刮板输送机上用于轨迹检测的传感器面在复杂煤尘、光照扰动和机械冲击下面临具有明显非高斯性和重尾特性且统计特性未知的噪声干扰,传统的滤波算法对刮板输送机轨迹预测精度低导致调直效果差,针对上述问题,提出了一种基于层次贝叶斯建模的变分贝叶斯自适应卡尔曼滤波算法(VBAKF)的刮板输送机调直方法。所提出方法将过程噪声与观测噪声统一建模为Student-t分布,通过尺度变量实现噪声协方差的在线估计,构建了适用于复杂非高斯环境的刮板输送机轨迹预测模型。在此基础上,进一步构建基于预测轨迹的推溜补偿量计算流程,从而达到调直的目的,并在噪声的统计特性未知的情况下设置不同分布特性误差对提出的调直方法的有效性进行验证。结果表明,在噪声统计特性未知、重尾干扰显著的条件下,所提出的方法与现有的UKF算法、MCKF算法、AKF算法相比能有效降低检测误差与推移误差对刮板输送机直线度的影响,且在推移误差和检测误差的协方差矩阵均式未知时,通过该算法得到的刮板输送机预测轨迹与真实轨迹的均方误差值控制在1.6mm左右,相比基于UKF算法、MCKF算法、AKF算法的方法分别降低21%、26%、40%,能有效提高综采工作面刮板输送机的调直精度。

     

    Abstract: The straightening process of the scraper conveyor in the fully mechanized mining face is affected by the detection error of sensors and the displacement error of hydraulic supports, resulting in poor straightening effect. In practical environments, the sensor surfaces used for trajectory detection on hydraulic supports and scraper conveyors face significant non Gaussian and heavy tail noise interference with unknown statistical characteristics under complex coal dust, light disturbance, and mechanical impact. Traditional filtering algorithms have low accuracy in predicting the trajectory of scraper conveyors, leading to poor straightening effect. To address these issues, a scraper conveyor straightening method based on hierarchical Bayesian modeling and variational Bayesian adaptive Kalman filtering algorithm (VBAKF) is proposed. The proposed method models process noise and observation noise as a Student-t distribution, and achieves online estimation of noise covariance through scale variables, constructing a scraper conveyor trajectory prediction model suitable for complex non Gaussian environments. On this basis, a calculation process for the sliding compensation based on predicted trajectories is further constructed to achieve the purpose of straightening, and the effectiveness of the proposed straightening method is verified by setting different distribution characteristic errors in the case of unknown statistical characteristics of noise. The results show that under the conditions of unknown noise statistical characteristics and significant heavy tail interference, the proposed method can effectively reduce the impact of detection error and displacement error on the straightness of scraper conveyor compared to existing UKF algorithm, MCKF algorithm, and AKF algorithm. Moreover, when the covariance matrix of displacement error and detection error is unknown, the mean square error value between the predicted trajectory and the real trajectory of scraper conveyor obtained by this algorithm is controlled at around 1.6mm, which is 21%, 26%, and 40% lower than the methods based on UKF algorithm, MCKF algorithm, and AKF algorithm, respectively. It can effectively improve the straightening accuracy of scraper conveyor in comprehensive mining face.

     

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