柔模沿空留巷成套装备与端头区域控顶技术

Complete Equipment for Flexible Formwork Gob-side Entry Retaining and Roof Control Technology in End Area

  • 摘要: 为提升矿井安全高效开采水平,解决沿空留巷技术中端头区域围岩控制难题,以万利一矿42305工作面为工程背景,研发了柔模沿空留巷机械化成套装备。建立弧形三角悬板模型,推导出弧形三角悬板边长计算公式,表明悬板边长尺寸主要受顶板岩性、厚度、上覆岩层荷载及板自重等因素控制。结合工作面地质条件,计算悬板边长a=16.8m,与周期来压步距L=14m比值约为1.20,表明弧形三角悬板与“O-X”破断形成的弧形三角块存在空间重合,由此形成承载的“大结构”,并与留巷作业空间支护体系的“小结构”形成了稳定协同承载机制。数值模拟显示端头围护装备使顶板最大弯矩线向采空区偏移,端头区域的竖向应力分布和变形特征为装备选型与布置、巷道支护优化提供了依据。研究表明工作面沿空留巷机械成套化装备配置合理,为沿空留巷作业提供了安全保障。

     

    Abstract: In order to improve the safe and efficient mining level of the mine and solve the problem of surrounding rock control in the end area of gob-side entry retaining technology, a complete set of mechanized equipment for gob-side entry retaining with flexible formwork was developed based on the engineering background of 42305 working face of Wanli No.1 Mine. The arc triangular suspended plate model is established, and the calculation formula of the side length of the arc triangular suspended plate is derived. It is shown that the side length of the suspended plate is mainly controlled by the factors such as roof lithology, thickness, overburden load and plate weight. Combined with the geological conditions of the working face, the side length of the hanging plate is calculated to be a=16.8m, and the ratio to the periodic weighting step L=14m is about 1.20, indicating that the arc triangular hanging plate and the arc triangular block formed by the 'O-X' fracture have a spatial overlap, thus forming a bearing 'large structure', and forming a stable cooperative bearing mechanism with the 'small structure' of the support system of the working space of the roadway. The numerical simulation shows that the end retaining equipment makes the maximum bending moment line of the roof shift to the goaf, and the vertical stress distribution and deformation characteristics of the end area provide a basis for equipment selection and arrangement and roadway support optimization. The research shows that the configuration of complete mechanized equipment for gob-side entry retaining in working face is reasonable, which provides safety guarantee for gob-side entry retaining operation.

     

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