煤矿带式输送机边缘侧故障诊断及模型轻量化方法研究

Research on Edge-side Fault Diagnosis and Model Lightweighting Methods for Coal Mine Belt Conveyors

  • 摘要: 摘要:随着数据分析技术的发展及煤矿智能化水平的提高,井下带式输送机少人化、无人化巡检成为主煤流运输系统智能化升级的关键环节。针对煤矿带式输送机驱动单元长期需要人工巡检以及现有故障诊断架构高度依赖井下与井上平台大量数据交互,难以实现边缘侧独立故障诊断的问题。提出了一种基于改进集合经验模态分解(Ensemble Empirical Mode Decomposition,EEMD)及信号去噪自编码器(Denoising autoencoder,DAE)相结合的振动信号预处理方法,该方法在振动信号分解、解码、编码及重构过程中多次添加白噪声,弱化了井下噪声对监测设备振动数据的干扰;其次,通过机理分析了煤矿带式输送机驱动单元的故障特性,融合了基于升维卷积神经网络的故障诊断方法,提取机理分析难以覆盖的细节特征,提高故障诊断的准确率;最后,提出了一种基于通道和神经元重要度的故障诊断模型轻量化方法,有效裁剪掉故障诊断模型非重要结构,提高算法模型在井下边缘侧部署的可能性。通过实验验证,所提方法原始模型综合故障诊断准确率达98.61%;经过轻量化后降低了原模型27.5%的冗余结构,综合故障诊断率仅下降了0.69个百分点,为煤矿井下边缘侧故障诊断提供了可行化方案。

     

    Abstract: Abstract:With With the development of data analysis technology and the improvement of coal mine intellectualization level, the unmanned and fewer-person inspection of underground belt conveyors has become a key link in the intelligent upgrading of the main coal flow transportation system. Aiming at the problems that the driving unit of coal mine belt conveyors requires manual inspection for a long time, and the existing fault diagnosis architecture is highly dependent on massive data interaction between underground and ground platforms, making it difficult to achieve independent edge-side fault diagnosis, a vibration signal preprocessing method combining the improved Ensemble Empirical Mode Decomposition (EEMD) and Denoising Autoencoder (DAE) is proposed. In the processes of vibration signal decomposition, decoding, encoding and reconstruction, this method adds white noise for multiple times, which weakens the interference of underground noise on the vibration data of monitoring equipment. Secondly, the fault characteristics of the driving unit of coal mine belt conveyors are analyzed through mechanism analysis, and a fault diagnosis method based on the dimensionality-increasing convolutional neural network is integrated to extract detailed features that are difficult to cover by mechanism analysis, thus improving the accuracy of fault diagnosis. Finally, a fault diagnosis model lightweight method based on the importance of channels and neurons is proposed, which effectively prunes the non-critical structures of the fault diagnosis model and enhances the feasibility of deploying the algorithm model on the underground edge side. Experimental verification shows that the comprehensive fault diagnosis accuracy of the original model of the proposed method reaches 98.61%. After lightweight processing, the redundant structure of the original model is reduced by 27.5%, while the comprehensive fault diagnosis accuracy only decreases by 0.69 percentage points. This research provides a feasible solution for edge-side fault diagnosis in coal mines.

     

/

返回文章
返回