矿用输送带系统数字孪生模型构建方法

Construction method of digital twin model for mining conveyor belt system

  • 摘要: 本研究旨在解决矿山带式输送机传统运维系统实时感知性差、联动性不足与缺乏预测性维护能力的关键问题。为此,提出并构建了一个基于数字孪生五维模型的智能运维系统。该方法首先构建了融合几何、物理、行为与规则的多维度虚拟模型,并基于EMQX服务器实现物理数据与虚拟模型的高保真实时同步;进而,设计了一种融合BP神经网络与PID的智能控制器,在线动态整定参数以提升控制品质;最后,开发了集监测、诊断与决策于一体的智能平台,形成“感知-分析-决策-控制”的闭环。实验结果表明:该系统将纠偏控制的响应速度平均提升33%,稳态误差降低约50%。本研究实现了“精准映射-实时同步-智能决策-闭环控制”的运维新范式,为输送带系统无人化运维提供了有效解决方案。

     

    Abstract: This study aims to solve the key problems of poor real-time perception, insufficient connectivity and lack of predictive maintenance capability of the traditional operation and maintenance system for belt conveyors in mines. To this end, an intelligent O&M system based on the digital twin five-dimensional model is proposed and constructed. The method firstly constructs a multi-dimensional virtual model integrating geometry, physics, behavior and rules, and realizes high-fidelity real-time synchronization between physical data and virtual model based on EMQX server; then, an intelligent controller integrating BP neural network and PID is designed, and the parameters are dynamically adjusted on-line to improve the quality of control; finally, an intelligent platform integrating monitoring, diagnosis and decision-making is developed to form the “sensing-analysis-decision-making system”, and the “sensing-analysis-decision-making system” is designed. Finally, an intelligent platform integrating monitoring, diagnosis and decision-making is developed to form a closed loop of “sensing-analysis-decision-making-control”. The experimental results show that the system improves the response speed of deskew control by 33% on average and reduces the steady-state error by about 50%. This study realizes the new operation and maintenance paradigm of “accurate mapping-real-time synchronization-intelligent decision-making-closed-loop control”, which provides an effective solution for unmanned operation and maintenance of conveyor belt systems.

     

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