基于低功耗蓝牙的多通道煤钻屑瓦斯解吸指标测定系统

Multi-channel measurement system for gas desorption indices of coal drill cuttings based on Bluetooth Low Energy

  • 摘要: 煤钻屑瓦斯解吸指标是预测井巷揭煤、煤巷掘进突出危险性的重要参数。为解决现有煤钻屑瓦斯解吸指标测定仪信息化程度低、操作复杂、测定速度慢、难以匹配钻孔施工节奏等问题,研发了一种基于低功耗蓝牙(BLE)的多通道煤钻屑瓦斯解吸指标测定系统。该系统采用分布式一主多从架构,由1台具备数据读取和管理功能的本安型手持终端与多台煤钻屑瓦斯解吸指标测定仪组成。测定仪以ESP32S3为主控芯片,集成压力及称重模块,能够完成煤钻屑瓦斯解吸指标Δh2K1的自动化测量,同时具备BLE通信功能,可通过唯一MAC地址与手持终端独立绑定并进行数据交互。测试结果表明:测定仪待机状态下功耗仅为362.6 mW,测定状态功耗为706.7 mW,数据传输状态功耗为954.6 mW,可连续工作8 h以上;针对不同吸附压力条件下不同煤种的煤样,测定仪与传统仪器对Δh2的测定相对误差为1.79%~7.93%,平均相对误差为4.34%,相对误差标准差为1.87%,对K1的测定相对误差为2.44%~7.50%,平均相对误差为5.05%,相对误差标准差为1.65%,说明测定仪测量准确度较高,相对波动较小,具有较高的精度;在85%湿度、15~55 ℃环境温度条件下,系统在参数测定及BLE通信方面表现出较好的稳定性,与高精度压力传感器相比,压力测量数据的相对误差为0.83%~3.33%,平均相对误差仅为1.67%。

     

    Abstract: Gas desorption indices of drill cuttings are important parameters for predicting outburst hazards during cross-cut coal uncovering and coal roadway excavation. To solve the problems of the existing measuring instruments for gas desorption indices of drill cuttings, such as a low level of digitalization, complicated operation, slow measurement speed and difficulty in matching the drilling schedule, a multi-channel measurement system for gas desorption indices of coal drill cuttings based on Bluetooth Low Energy (BLE) was developed. The system adopted a distributed one-master multiple-slave architecture and consisted of one intrinsically safe handheld terminal with data reading and management functions and multiple measuring instruments for gas desorption indices of coal drill cuttings. Using ESP32S3 as the main control chip and integrating pressure and weighing modules, the measuring instrument could automatically measure the gas desorption index Δh2 or K1 of drill cuttings, and it could independently bind to and exchange data with the handheld terminal through a unique MAC address via BLE communication. Test results showed that the power consumption of the measuring instrument was only 362.6 mW in the standby state, 706.7 mW in the measuring state and 954.6 mW in the data transmission state, and it could work continuously for more than 8 h. For coal samples of different coal types under different adsorption pressures, the relative error of Δh2 between the measuring instrument and the traditional instrument was 1.79%-7.93%, with an average relative error of 4.34% and a standard deviation of 1.87%. The relative error of K1 was 2.44%-7.50%, with an average relative error of 5.05% and a standard deviation of 1.65%, indicating high measurement accuracy and precision. Under the conditions of 85% humidity and ambient temperature of 15-55 ℃, the system showed good stability in parameter measurement and BLE communication, and compared with the high-precision pressure sensor, the relative error of pressure measurement data was 0.83%-3.33%, with an average relative error of 1.67%.

     

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