基于摇臂式行走机构的主煤流运输巷道轮式巡检机器人设计及试验研究

Design and experimental research of wheeled inspection robot for main coal flow transportation roadway based on rocker walking mechanism

  • 摘要: 目前,我国多数煤矿的主煤流运输系统基本实现了连续化、机械化和自动化,这对主运输巷道内的安全监控与巡检效率提出了更高要求,安控类巷道巡检机器人的研发及应用需求由此日益兴旺。当前巷道巡检机器人主要采用悬挂轨道式巡检方式,但受限于视角问题,无法巡检位置较低被遮挡的设备,难以满足井下巷道及设备的全方位巡检需求。为此,亟需研发一种更加灵活机动的轮式巡检机器人,通过与轨道式巡检机器人配合使用,以期实现对井下主运巷道及其内部设备的全方位巡检。本文面向煤矿井下主运巷道全方位机器人巡检技术需求,通过对井下巷道巡检场景的分析确定了巡检机器人的系统结构,重点对机器人的可越障行走机构进行了分析与设计。为满足轮式机器人在巷道特殊地形条件下的行走性能要求,分别建立了履带式、轮履式、摇臂式三种行走系统的量化模型,利用德尔菲法与网络分析法对机器人行走系统性能进行了综合分析,结果表明:基于摇臂式行走机构的机器人移动底盘在井下巷道环境内的行走适应性最佳。最后,面向煤矿井下主运大巷地形特点及运输装备环境,搭建了井下巷道模型,在实验室内开展模拟巷道内的机器人巡检试验,结果表明:摇臂式轮式巡检机器人在坡道、台阶、沟道的行走测试中均表现出良好的环境适应性,能够满足对煤矿井下巷道及其内部主要设备的巡检需求,从而为实现井下主运巷道全方位机器人巡检提供了理论与技术支撑。

     

    Abstract: At present, the main coal flow transportation system of most coal mines in China has basically realized continuity, mechanization and automation, which puts forward higher requirements for the safety monitoring and inspection efficiency in the main transportation roadway, and the research and development and application demand of safety control roadway inspection robots are thriving. At present, the roadway inspection robot mainly adopts the suspension track inspection mode, but due to the problem of viewing angle, it cannot inspect the equipment with a low position and is blocked, and it is difficult to meet the all-round inspection needs of underground roadway and equipment. Therefore, it is urgent to develop a more flexible and mobile wheeled inspection robot, which can be used in conjunction with the orbital inspection robot to realize the all-round inspection of the underground main roadway and its internal equipment. In this paper, the system structure of the inspection robot is determined through the analysis of the underground roadway inspection scene, and the obstacle crossing walking mechanism of the robot is analyzed and designed. In order to meet the walking performance requirements of wheeled robots under special terrain conditions of roadways, the quantitative models of crawler, wheeled crawler and rocker walking systems were established, and the performance of the robot walking system was comprehensively analyzed by using Delphi method and network analysis method, and the results showed that the robot mobile chassis based on the rocker walking mechanism had the best walking adaptability in the underground roadway environment. Finally, facing the topographical characteristics of the main roadway and the transportation equipment environment of the underground coal mine, the underground roadway model was built, and the robot inspection test in the simulated roadway was carried out in the laboratory, and the results showed that the rocker wheeled inspection robot showed good environmental adaptability in the walking test of ramps, steps and ditches, and could meet the inspection needs of the underground roadway and its main equipment, so as to provide theoretical and technical support for the realization of all-round robot inspection of the underground main roadway.

     

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