基于平滑逆死区补偿的地下铲运机线控转向控制方法

Steer-by-wire control method for underground load-haul-dump vehicles based on smoothed inverse dead-zone compensation

  • 摘要: 针对地下铲运机电液线控转向系统因比例阀输入死区导致小控制量下转向油缸无法有效驱动、铰接角响应迟滞、低速小角度跟踪精度差的问题,提出一种基于平滑逆死区补偿的地下铲运机线控转向控制方法。搭建了以EPEC3724控制器为核心、以单圈绝对式编码器为反馈、以电液比例换向阀为执行元件的地下铲运机电液线控转向系统;基于实车占空比–铰接角试验辨识了系统死区特性,建立了考虑左右转向死区非对称的死区模型,并构造平滑逆死区补偿函数,将补偿量与增量式PID控制器输出叠加,得到考虑死区非线性的转向控制律;在LH410型地下铲运机上开展了死区补偿对比试验、连续阶跃和正弦轨迹跟踪试验以及空载、轻载、重载变负载工况试验。结果表明:辨识得到的系统正向、负向死区边界分别为223和?211,左右死区非对称特征明显;加入平滑逆死区补偿后,转向系统响应起始时间由0.621 s缩短至0.476 s,响应时间缩短23.3%,控制量变化总量J_Δu下降约38%;在连续阶跃和正弦轨迹工况下铰接角跟踪误差均控制在±3°以内;变负载工况下死区补偿+PID控制对铲运机阶跃跟踪稳态精度影响较小,但重载工况下动态响应延迟较空载工况增大0.46 s,最大跟踪误差较空载增大约53%。所提方法可有效改善电液线控转向系统死区引起的响应滞后,提高转向精度与平顺性,为地下铲运机自主行走轨迹跟踪控制提供底层执行支撑。

     

    Abstract: Aiming at the problem that the input dead-zone of the electro-hydraulic proportional valve in the steer-by-wire system of underground load-haul-dump (LHD) vehicles makes the steering cylinder fail to respond effectively under small control signals, leading to delayed articulation angle response and poor low-speed small-angle tracking accuracy, a steer-by-wire control method based on smoothed inverse dead-zone compensation is proposed. A steer-by-wire steering system using the EPEC3724 controller as the core, a single-turn absolute encoder for feedback, and an electro-hydraulic proportional directional valve as the actuator was built. Based on duty-cycle versus articulation-angle tests on a real vehicle, the system dead-zone characteristics were identified, an asymmetric dead-zone model considering different left/right boundaries was established, and a smoothed inverse dead-zone compensation function was constructed. The compensation term was superimposed on the output of an incremental PID controller to obtain the steering control law with dead-zone nonlinearity handling. Dead-zone compensation comparison tests, continuous step and sinusoidal trajectory tracking tests, as well as variable-load tests under no-load, light-load and heavy-load conditions were carried out on a LH410 underground LHD. The results show that the identified positive and negative dead-zone boundaries are 223 and ?211 respectively, exhibiting obvious asymmetry. After introducing the smoothed inverse dead-zone compensation, the response starting time of the steering system was shortened from 0.621 s to 0.476 s, a reduction of 23.3%, and the cumulative control-effort variation J_Δu decreased by approximately 38%; the articulation-angle tracking error was kept within ±3° under both continuous step and sinusoidal trajectory conditions; the steady-state tracking accuracy under step conditions was hardly affected by load variations under the proposed controller, while under heavy-load condition the dynamic response delay increased by 0.46 s and the maximum tracking error increased by about 53% compared with the no-load case. The proposed method effectively reduces the response delay caused by the hydraulic dead-zone, improves steering accuracy and smoothness, and provides underlying actuation support for autonomous trajectory tracking control of underground LHD vehicles.

     

/

返回文章
返回