基于矿鸿操作系统的刮板输送设备智能化关键技术研究

Research on Key Technologies of Intelligent Scraper Conveyor Equipment Based on MineHarmony Operating System

  • 摘要: 摘 要:刮板输送设备作为井工开采煤炭运输的核心,其智能化水平直接影响着工作面总体建设的智能化程度,决定着矿井智能化建设的等级。为彻底解决刮板输送设备智能化发展过程中所遇到的因系统架构、标准与协议不统一造成的冗余数据繁杂、信息交互困难、数据挖掘浮浅、控制系统反应迟滞等一系列问题,以中国中煤能源集团全力打造的基于矿鸿操作系统的物联网体系架构为研究背景,构建基于矿鸿操作系统的刮板输送设备智能化总体框架,提高系统内部及系统之间互联互通效率、协同控制能力、分布式数据管理水平,同时简化控制单元、排除有源信号的相互干扰,提升智能控制系统的安全性和可靠性。首先,在矿鸿操作系统平台下进行了减速器油温、油位、轴承温度,电机轴承、绕组温度,冷却水压力、流量、温度,链轮轴承温度等工况感知与中部联接哑铃受力状态的实时监测及驱动链条的运行状态监测的深度融合,全面提升了刮板输送设备智能感知的精度和稳定性。其次,鉴于对刮板输送设备运行数据及自适应调速相关因素的全方位分析,结合刮板输送设备的实时煤量的理论计算,制定了刮板输送设备智能调速策略和流程,实现了刮板输送设备的连续高效运行。再次,针对当前刮板输送设备自动伸缩机尾运行中存在控制系统反应迟滞的问题,利用矿鸿操作系统分布式软总线实时互联的优势,分析了刮板链负载与链条张力变化关系,优化了刮板输送设备链条张紧控制流程。最后,基于矿鸿的智能化控制系统在中煤亚美大宁煤矿进行了井下现场工业性试验,通过矿鸿系统的软总线技术及MDTP传输协议实现刮板输送设备与采煤机、液压支架等工作面开采配套设备之间的互联互通、相互协作。工业性试验表明:矿鸿操作系统实现了统一系统架构、统一标准与协议、互联互通能力、智能协作与分布式数据管理、安全可信,能够实时采集刮板输送设备的运行状态、故障信息、电机温度、负载等关键参数,并进行复杂数据的展示和处理,结合对哑铃的状态监测、刮板输送设备的自适应调速、链条全自动张紧等智能控制功能的优化,刮板输送设备的智能化水平得到了全面提升,各项功能及性能指标均达到了设计要求,为矿鸿操作系统在刮板输送设备的智能检测、智能控制、智能诊断方面的全面推广提供了借鉴。

     

    Abstract: Abstract: As the core of coal transportation in underground mining, the level of intelligence of scraper conveyor equipment directly affects the overall intelligence level of the working face construction and determines the level of mine intelligence construction.In order to thoroughly solve a series of problems, such as redundant data, difficulty in information exchange, shallow data mining, and sluggish control system response, which are caused by the disunity of system architecture, standards and protocols in the development of intelligent scraper conveying equipment, the overall framework of intelligent scraper conveying equipment based on the MineHarmony operating system is built with the research background of the Internet of Things architecture based on the MineHarmony operating system built by China Coal Energy Group, to improve the interconnection efficiency, collaborative control capability, and distributed data management level within and between systems, while simplifying the control units, eliminating the mutual interference of active signals, and improving the security and reliability of the intelligent control system.Firstly, the deep integration of the sensing of working conditions such as reducer oil temperature, oil level, bearing temperature, motor bearing and winding temperature, cooling water pressure, flow rate, temperature, and sprocket bearing temperature, as well as the real-time monitoring of the force status of the central connecting dumbbell and the operation status monitoring of the drive chain, was carried out on the MineHarmony operating system platform, comprehensively improving the accuracy and stability of intelligent sensing of scraper conveying equipment. Secondly, based on a comprehensive analysis of the operating data and factors related to adaptive speed regulation of the scraper conveyor equipment, combined with the theoretical calculation of the real-time coal volume of the scraper conveyor equipment, an intelligent speed regulation strategy and process for the scraper conveyor equipment were developed, achieving continuous and efficient operation of the scraper conveyor equipment.Thirdly, in response to the problem of delayed response in the control system during the operation of the automatic telescopic tail of the scraper conveyor equipment, the advantages of real-time interconnection of the distributed soft bus of the MineHarmony operating system were utilized to analyze the relationship between the scraper chain load and chain tension changes, and optimize the chain tension control process of the scraper conveyor equipment. Finally, the intelligent control system based on MineHarmony has carried out an underground industrial test in China Coal Yamei Daning Coal Mine. Through the soft bus technology and MDTP transmission protocol of MineHarmony system, the interconnection and cooperation between scraper conveying equipment and mining supporting equipment at working faces such as shearers and hydraulic supports are realized.Industrial tests have shown that the MineHarmony operating system has achieved a unified system architecture, unified standards and protocols, interconnectivity, intelligent collaboration and distributed data management, safety and trustworthiness. It can collect real-time key parameters such as the operating status, fault information, motor temperature, load, etc. of scraper conveying equipment, and display and process complex data. Combined with the optimization of intelligent control functions such as dumbbell status monitoring, adaptive speed regulation of scraper conveying equipment, and fully automatic chain tensioning, the intelligence level of scraper conveying equipment has been comprehensively improved. All functions and performance indicators have met the design requirements, providing reference for the comprehensive promotion of intelligent detection, intelligent control, and intelligent diagnosis of scraper conveying equipment in the MineHarmony operating system.

     

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