带式输送机开关磁阻电机半直驱系统DITC控制策略

DITC Control Strategy for Switched Reluctance Motor Semi Direct Drive System of Belt Conveyor

  • 摘要: 针对带式输送机传统异步电机驱动存在的传动效率低、故障率高,永磁电机驱动存在的制造成本高与退磁风险,以及开关磁阻电机驱动存在的低速转矩脉动大等问题,为提高大功率开关磁阻电机的控制精度,降低转矩脉动,以平煤集团某矿井下带式输送机为研究对象,创新提出了一种基于BP神经网络非线性模型的开关磁阻半直驱系统直接瞬时转矩控制(DITC)策略。首先,创新设计了一种带式输送机2x400kW开关磁阻半直驱系统,利用BP神经网络建立了开关磁阻电机的转矩与磁链的高精度预测模型;接着结合开关磁阻电机在换相区转矩变化规律与PWM控制思想,提出了一种改进型DITC控制策略,以转矩误差作为输入量,在转矩误差阈值内对相电流进行PWM控制,以提高电机运行平顺性;最后,面向带式输送机井下运输工况,进行了空载和变负载工况仿真试验,结果表明:改进型DITC控制策略能提高开关磁阻半直驱系统的动态响应性,在多种载荷下均可有效降低18.7%~39.1%的转矩脉动,提高了带式输送机运行的稳定性,可为开关磁阻半直驱系统在带式输送机上的应用提供参考。

     

    Abstract: Aiming at the problems of low transmission efficiency and high failure rate in traditional asynchronous motor drive of belt conveyors, high manufacturing cost and demagnetization risk in permanent magnet motor drive, and large low-speed torque ripple in switched reluctance motor drive, a direct instantaneous torque control (DITC) strategy based on BP neural network nonlinear model is innovatively proposed to improve the control accuracy of high-power switched reluctance motor and reduce torque ripple in a certain mine of Pingdingshan coal industry group. Firstly, a 2×400kW switched reluctance semi-direct drive(SRSD) system for belt conveyors was innovatively designed, and a high-precision prediction model for the torque and magnetic flux of the switched reluctance motor was established using BP neural network. Then, combining the torque variation law of the switched reluctance motor in the commutation zone with the PWM control concept, an improved DITC control strategy is proposed, which takes torque error as the input and uses PWM to control phase current within the torque error threshold to improve the smoothness of motor operation. Finally, simulation tests were conducted on the underground transportation conditions of the belt conveyor under no-load and variable load conditions, and the following results were obtained: the improved DITC control strategy could improve the dynamic response of the switched reluctance semi direct drive system, effectively reducing torque ripple by 18.7% to 39.1% under various loads, improving the stability of belt conveyor operation, and providing reference for the application of the SRSD system on belt conveyors.

     

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