煤矿井下随钻无源水力自增压钻具及性能分析

Passive Hydraulic Self-Pressurized Drilling Tools and Performance Analysis for Underground Coal Mines

  • 摘要: 针对煤矿井下水力增透高压泵存在体积大、易损部件多、维护成本高等问题,提出了一种无源水力自增压技术,研制了小直径模块化孔底自增压钻具,通过多级多腔模块化设计和换向阀协同控制技术,无需依赖外部高压泵可将煤矿井下低压水自主转换为高压水,实现高压增透作业。分析了高压出口直径、活塞面积比和输入压力对增压器工作性能的影响,并进行了现场试验研究。结果表明:高压出口直径、活塞有效作用面积比和输入压力越大,增压后高压液流的流速越快,但高压液体达到稳态流速的时间更长。在坚固性系数0.15的松软煤层冲孔造穴试验中,单孔平均每米出煤量达到1.5 t,孔径扩大了5.5倍,实现了无泵高压水力增透作业。

     

    Abstract: Aiming at the problems of large volume, numerous vulnerable parts and high maintenance cost of high-pressure pumps for hydraulic fracturing in underground coal mines, a passive hydraulic self-pressurization technology was proposed, and a small-diameter modular bottom-hole self-pressurization drilling tool was developed. Through multi-stage multi-chamber modular design and directional valve coordinated control technology, the low-pressure water in underground coal mines can be autonomously converted into high-pressure water without relying on external high-pressure pumps, achieving high-pressure hydraulic fracturing operations. The influences of high-pressure outlet diameter, piston area ratio and input pressure on the working performance of the pressurizer were analyzed, and field tests were conducted. The results show that the larger the high-pressure outlet diameter, the piston effective action area ratio and the input pressure, the faster the flow rate of the high-pressure liquid after pressurization, but the longer the time for the high-pressure liquid to reach a steady-state flow rate. In the hole drilling and cavity creation test in soft coal seams with a firmness coefficient of 0.15, the average coal output per meter of a single hole reached 1.5 t, and the hole diameter was expanded by 5.5 times, achieving pump-free high-pressure hydraulic fracturing operations.

     

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