基于多粒度声谱图的托辊异常状态检测方法

An Idler Abnormal Condition Detection Method Based on Multi-Granularity Spectrograms

  • 摘要: 托辊是煤矿带式输送机的核心承载部件,其异常状态检测具有重要意义。然而在井下常规工作环境中,由于环境恶劣、异常样本稀缺且伴随强背景噪声,传统监测模型往往出现泛化能力不足和误报率偏高的问题。为此,提出一种基于多粒度声谱图与注意力自编码器(MG-AAE)的无监督异常检测方法,仅利用正常工况托辊声音训练模型,无需故障标签。方法首先构建由Mel声谱图与Mel频率倒谱系数(MFCCs)组成的多粒度复合声谱特征,兼顾能量轮廓与细粒度声纹;然后在编码器中引入高斯差分金字塔(GDP)与多头注意力机制(MHA),通过多尺度建模与自适应加权融合,抑制稳态背景噪声并突出关键故障频带。最终以多维重构误差作为异常判据,实现托辊异常状态的自动识别。实验结果表明,在仅使用正常样本训练的前提下,MG-AAE在MIMII数据集四类典型工业设备0dB强噪工况下的平均AUC和pAUC分别为84.2%和70.4%,较基线模型提升7.3%和5.6%;在真实托辊数据上,AUC达91.63%,异常样本重构误差约为正常样本的4.3倍。说明该方法具有良好的跨设备泛化与低误报率特性,可为煤矿带式输送机托辊状态异常检测提供有效技术支撑。

     

    Abstract: Idler rollers are key load-bearing components of coal mine belt conveyors, and detecting their abnormal states is of great importance. However, in typical underground operating conditions, harsh environments, scarcity of abnormal samples, and strong background noise often lead to poor generalization and high false-alarm rates for conventional monitoring models. To address these issues, this paper proposes an unsupervised anomaly detection method based on a multi-granularity spectrogram and an attention autoencoder (MG-AAE), which is trained solely on acoustic signals from idlers under normal operating conditions without requiring fault labels. First, a multi-granularity composite spectral feature is constructed by combining Mel spectrograms and Mel-frequency cepstral coefficients (MFCCs), jointly capturing both global energy contours and fine-grained acoustic textures. Then, a Gaussian Difference Pyramid (GDP) and Multi-Head Attention (MHA) are incorporated into the encoder, where GDP performs multi-scale modeling and hierarchical decomposition of the composite spectrogram, while MHA adaptively fuses multi-scale features to suppress steady-state background noise and highlight key fault-related frequency bands. Finally, a multi-dimensional reconstruction error is used as the anomaly criterion to realize automatic identification of abnormal idler states. Experimental results show that, when trained using only normal samples, MG-AAE achieves average AUC and pAUC values of 84.2% and 70.4%, respectively, under 0 dB high-noise conditions for four typical industrial machines in the MIMII dataset, outperforming baseline models by 7.3%and 5.6%. On a real idler dataset, MG-AAE attains an AUC of 91.63%, with the mean reconstruction error of abnormal samples being approximately 4.3 times that of normal samples. These results demonstrate that the proposed method exhibits strong cross-machine generalization and low false-alarm characteristics, and can provide effective technical support for abnormal state detection of idler rollers in coal mine belt conveyor systems.

     

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