选煤厂复合尘源时空演化机制数值研究与现场应用

Numerical Study and Field Application of Spatiotemporal Evolution Mechanism of Composite Dust Source in Coal Preparation Plant

  • 摘要: 为了解决选煤厂复合尘源无组织扩散的难题,本研究基于公乌素选煤厂建立了等比例全尺寸几何模型,采用CFD-DPM对选煤厂皮带尘源与刮板机尘源时空演化机制进行了数值模拟,并将除尘洗气机在现场进行了应用,结果表明:风流以0.52m/s的速度从皮带巷流入后风速逐渐减小,当流经选煤厂侧壁四个窗口时,在外界气压差的影响下,风流急速从窗口涌入选煤厂,瞬时速度最高可达0.75m/s,形成了四条高速风流带;皮带巷三个窗口扩散出的粉尘与刮板机产生的粉尘聚集,形成多区域复合尘源,弥散在整个车间内,其中在离心机区域与工人作业区域尤为严重,平均粉尘浓度为201 mg/m3,已严重超出了作业规程的要求;除尘洗气机应用后,平均降尘率为93.3%,显著降低了选煤厂的粉尘浓度,保障了作业人员的身体健康。

     

    Abstract: To solve the problem of unorganized diffusion of composite dust source in coal preparation plant, this study established an equal scale full-size geometric model based on Gongwusu Coal Preparation Plant, and numerically simulated the spatial-temporal evolution mechanism of belt dust source and scraper dust source in the coal preparation plant with CFD-DPM, and applied the dust washing machine in the field, and the results show that: the wind flow flows into the coal preparation plant with a speed of 0.52m/s from the belt lane, and then the wind speed gradually Decrease, when flowing through the four windows of the side wall of the coal processing plant, under the influence of the outside air pressure difference, the wind flow rushes into the coal processing plant from the windows rapidly, and the instantaneous speed can reach up to 0.75m/s, forming four high-speed wind flow bands; the dust diffused by the three windows of the belt lane and the dust produced by the scraper machine are gathered to form a multi-area composite source of dust, which is dispersed throughout the workshop, of which the area of centrifugal machine and the area of the workers' operation are especially The average dust concentration is 201 mg/m3, which has seriously exceeded the requirements of the operation regulations; after the application of dust removal air washer, the dust reduction rate of the air washer to the coal plant workshop is more than 90%, which effectively reduces the dust concentration of the key dust-producing points in the coal plant.

     

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