选煤厂主洗车间复合尘源时空演化规律及控除尘技术研究

Spatiotemporal evolution patterns of compound dust sources and dust control and removal technology in main washing workshop of a coal preparation plant

  • 摘要: 现有粉尘演化规律研究多集中于单一尘源或局部产尘区域,对选煤厂复杂主洗车间内多设备、多窗口和多尘源共同作用下的粉尘团形成过程、扩散路径及高浓度区域演化规律缺乏系统分析。针对上述问题,以国能(乌海)能源有限公司公乌素煤矿选煤厂主洗车间为研究对象,建立了等比例、全尺寸的三维几何模型,采用计算流体动力学和离散相模型研究了胶带巷输入粉尘与离心机区域局部粉尘共同作用下的复合尘源时空演化规律。数值模拟结果表明:① 胶带巷风流进入车间后,经侧壁窗口形成高速风流带,将胶带巷粉尘裹挟到主洗车间内;在主洗车间距地面不同高度风速分布差异明显,低高度区域风速较低,导致粉尘颗粒容易沉降,距地面1.5 m处局部风速升高,有利于粉尘扩散。② 随着粉尘持续输入,胶带巷粉尘沿带式输送机运行方向向离心机和人员作业区域扩散,外部输入粉尘与离心机区域局部粉尘叠加形成多区域复合粉尘污染。③ 呼吸带平均粉尘质量浓度随粉尘扩散时间增加而持续升高,表明人员作业呼吸带内粉尘暴露风险具有明显累积性。基于数值模拟结果,提出了“胶带巷洗气除尘+离心机软帘密封”复合控除尘技术:采用洗气除尘技术以削减胶带巷源头粉尘输入,采用软帘密封技术降低离心机区域局部粉尘扩散。现场应用结果表明,采用该复合控除尘技术后,人员作业区域、刮板输送机机尾、混料桶和带式输送机附近粉尘浓度分别由87.7,84.5,76.3,123.2 mg/m3降至9.5,5.1,4.3,5.5 mg/m3,平均降尘率为93.3%。

     

    Abstract: Existing studies on dust evolution patterns mostly focus on a single dust source or a local dust-producing area, and lack systematic analysis of the formation process of dust agglomerates, diffusion paths and the evolution patterns of high-concentration areas under the combined action of multiple devices, multiple windows and multiple dust sources in the complex main washing workshop of a coal preparation plant. To address this problem, taking the main washing workshop of the coal preparation plant of Gongwusu Coal Mine of CHN Energy (Wuhai) Energy Co., Ltd. as the research object, an equal-scale, full-size three-dimensional geometric model was established. The spatiotemporal evolution patterns of compound dust sources under the combined action of dust input from a belt roadway and local dust in the centrifuge area were studied by computational fluid dynamics and a discrete phase model. Numerical simulation results showed that: ① after the airflow in the belt roadway entered the workshop, a high-speed airflow zone was formed through side-wall windows, carrying the belt-roadway dust into the main washing workshop. Wind velocity distributions at different heights above the floor were significantly different in the main washing workshop, and the lower-height region had a lower wind velocity, which caused dust particles to settle easily, while the local wind velocity at 1.5 m above the floor increased, which was conducive to dust diffusion. ② With continuous dust input, the belt-roadway dust diffused toward the centrifuge and worker operating areas along the running direction of the belt conveyor, and the externally input dust combined with local dust in the centrifuge area to form compound dust pollution in multiple areas. ③ The average dust mass concentration in the breathing zone continuously increased with dust diffusion time, indicating that the dust exposure risk in the workers' breathing zone had a clear cumulative characteristic. Based on the numerical simulation results, a composite dust control and removal technology of "air-washing dust removal in the belt roadway + soft-curtain sealing of the centrifuge" was proposed: air-washing dust removal was used to reduce dust input at the source in the belt roadway, and soft-curtain sealing was used to reduce local dust diffusion in the centrifuge area. Field application results showed that after the composite dust control and removal technology was adopted, dust concentrations in the worker operating area, at the tail of the scraper conveyor, in the mixing tank, and near the belt conveyor decreased from 87.7, 84.5, 76.3 and 123.2 mg/m3 to 9.5, 5.1, 4.3 and 5.5 mg/m3, respectively, and the average dust reduction rate reached 93.3%.

     

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