矿井提升载荷监测装置的设计

Design of Hoisting Load Monitoring Device of Mine

  • 摘要: 针对大部分煤矿采用定期停产检查或者更换钢缆等方法来确保提升机钢丝绳的运行安全的情况,设计了一种矿井提升载荷监测装置。该装置采用称重传感器实时测试钢丝绳张力值信号,该信号经初步处理后以无线电磁波方式传输到安装在井口的无线信号接收模块,由该模块再将该信号传输到工控机进行数据处理并输出控制信号。同时,该装置可检测定量斗关闭、箕斗到位等开关量参数,这些参数与检测到的钢丝绳张力值相配合,可实现对过载、卡罐、张力不平衡等故障的判断,并进行相应的报警。实际应用表明,该装置能监测到提升机系统的过载、卡罐、张力不平衡等故障,确保了提升机系统的运行安全。

     

    Abstract: In view of situation that a lot of coal mines use methods of checking or changing wire rope by stopping production periodically to ensure running safety of wire rope of hoist, a hoisting load monitoring device of mine was designed. The device uses weighing sensor to test tension value signal real-timely, the signal is transmitted to wireless signal receiving module that installed at wellhead by use of wireless electromagnetic mode after the signal is processed, then the signal is transmitted by the wireless signal receiving module to industrial computer which processes the data and outputs control signal. Meanwhile, the device can detect switching parameters of measure hopper in close and skip in position, so as to realize faults judgement of overload, pot-sticking and unbalance tension when combining the parameters with detected tension value and can make corresponding alarming. The actual application showed that the device can monitor faults of overload, pot-sticking and unbalance tension and ensures running safety of hoist system.

     

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