综采工作面滞后距演化特性分析与混合深度学习预测模型

Evolution characteristics of lag distance in fully mechanized mining face and hybrid deep learning prediction model

  • 摘要: 综采工作面采煤机−液压支架协同运行状态直接影响顶板支护安全与生产连续性,而采煤机推进与液压支架跟机移架节奏不匹配易造成空顶区扩大,增加顶板失稳与支护失效风险。针对现场作业过程中采煤机推进与液压支架跟机移架节奏不匹配时移架滞后距离易异常增大、滞后距类别难以及时准确判别等问题,以内蒙古某中厚煤层综采工作面为工程背景,分析滞后距的分布特征及其与支架压力、采煤机速度的相关性,将滞后距划分为小滞后距、正常滞后距、大滞后距3个类别。提出了一种TCN−BiLSTM−Attention混合深度学习模型:TCN分支负责提取多维度时序数据中的局部特征,捕捉支架压力的短期波动特性;BiLSTM分支专注于挖掘时序数据的长时依赖关系,捕捉滞后距随作业工况的动态变化趋势;Attention分支主要用于学习各特征维度的重要性权重,突出关键特征的影响。通过多分支特征融合,模型实现了对不同滞后距类别的分区预测。实验结果表明,TCN−BiLSTM−Attention模型整体预测准确率达87.13%,对大滞后距高危工况的召回率达81.58%,性能优于同类模型。现场应用结果表明,该模型引导控制下大滞后距频次占比和被动停机频率分别降低59.96%和80.00%,可为采煤机−液压支架自适应协同控制及顶板支护风险降低提供有效支撑。

     

    Abstract: The cooperative operation state of the shearer and hydraulic supports in a fully mechanized mining face directly affects roof support safety and production continuity. Mismatch between shearer advancement and hydraulic support follow-up movement can expand the unsupported roof area and increase the risks of roof instability and support failure. To address problems such as abnormal increase of support-moving lag distance and difficulty in timely and accurate identification of lag distance categories when the shearer advancement rhythm does not match the hydraulic support follow-up movement rhythm during field operation, this paper took a fully mechanized mining face in a medium-thick coal seam in Inner Mongolia as the engineering background. The distribution characteristics of lag distance and its correlation with support pressure and shearer traction speed were analyzed, and lag distance was divided into three categories: small, normal, and large lag distance. A TCN-BiLSTM-Attention hybrid deep learning model was proposed. The TCN branch extracted local features from multidimensional time-series data and captured short-term fluctuation characteristics of support pressure. The BiLSTM branch mined long-term dependencies in time-series data and captured dynamic variation trends of lag distance under operating conditions. The Attention branch learned importance weights of feature dimensions and highlighted influence of key features. Through multi-branch feature fusion, the model realized zone prediction of different lag distance categories. Experimental results showed that overall prediction accuracy of the TCN-BiLSTM-Attention model reached 87.13%, and recall for high-risk large-lag-distance conditions reached 81.58%, outperforming similar models. Field application results showed that under model-guided control, the proportion of large lag distance occurrences and passive shutdown frequency decreased by 59.96% and 80.00%, respectively, providing effective support for adaptive cooperative control of shearer and hydraulic supports and reduction of roof support risk.

     

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