基于改进投影积分法的煤矸石点云体积测量方法研究

Research on Coal Gangue Point Cloud Volume Measurement Method Based on Improved Projection Integration

  • 摘要: 摘要:针对传送带动态场景下煤矸石因形态不规则、高速运动导致的非接触式体积测量问题,从计算机视觉与点云处理角度,提出一种基于改进投影积分法的煤矸石体积估算方案。该方法以单目线激光相机为数据采集核心,通过高频剖面扫描结合传送带运动信息完成三维点云重建,构建了 "预处理 - 分割 - 补全 - 积分" 的全流程计算机视觉处理链:采用 RANSAC 算法鲁棒拟合传送带平面实现背景剔除,基于法向量与曲率约束的区域生长算法完成煤矸石点云实例分割,设计法向垂足投影与凹包 / 椭圆轮廓融合策略实现底面结构补全,最终通过引入凹包边界约束、自适应网格划分及径向扇区并行积分机制,优化传统投影积分法的体积计算精度。实验验证表明,在 170 组煤矸石点云数据上,该方法平均体积估算误差为 8.92%,且 95.88% 的样本误差可控制在 20% 以内,有效提升了传送带煤矸石非接触测量的准确性。本研究为工业场景中不规则物体的三维体积测量,提供了一套兼具鲁棒性与实用性的计算机视觉解决方案。

     

    Abstract: Abstract: To address the problem of non-contact volume measurement of coal gangue in dynamic conveyor belt scenarios, where the irregular shape and high-speed movement of coal gangue pose challenges, this paper proposes a coal gangue volume estimation scheme based on an improved projection integration method from the perspective of computer vision and point cloud processing. The method takes a monocular line laser camera as the core of data acquisition, completes 3D point cloud reconstruction through high-frequency profile scanning combined with conveyor belt movement information, and constructs a full-process computer vision processing chain of "preprocessing - segmentation - completion - integration": the RANSAC algorithm is used to robustly fit the conveyor belt plane to achieve background elimination; the region growing algorithm based on normal vector and curvature constraints is used to complete the instance segmentation of coal gangue point clouds; the normal foot projection and concave hull/elliptical contour fusion strategy is designed to realize the completion of the bottom structure; finally, by introducing concave hull boundary constraints, adaptive grid division and radial sector parallel integration mechanism, the volume calculation accuracy of the traditional projection integration method is optimized. Experimental verification shows that on 170 sets of coal gangue point cloud data, the average volume estimation error of this method is 8.92%, and 95.88% of the sample errors are controlled within 20%, which effectively im-proves the accuracy of non-contact measurement of coal gangue on the conveyor belt. This research provides a computer vision solution with both robustness and practicability for 3D volume measurement of irregular objects in industrial scenarios.

     

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