综采工作面粉尘时空演化规律及动态喷雾策略研究

Research on spatiotemporal evolution patterns of dust and dynamic spraying strategy in fully mechanized mining face

  • 摘要: 为掌握综采工作面粉尘浓度时空演化规律,并实现精准动态喷雾降尘,基于工作面间隔布置的8台粉尘浓度传感器,对采煤机移动过程中不同位置的粉尘浓度进行连续同步监测,分析了采煤机顺风割煤与逆风割煤2种工况下粉尘浓度时空演化特征,结果表明:2种工况下粉尘浓度峰值始终位于采煤机截割位置,下风侧粉尘浓度随距采煤机距离增加呈指数衰减规律;逆风割煤工况下,由于粉尘的持续累积效应,其背景浓度显著高于顺风割煤工况。建立了2种割煤工况下的粉尘浓度指数衰减模型,拟合及分析结果表明,2种模型的决定系数R2均为0.96,平均绝对百分比误差分别为9.8%和10.2%,残差均服从正态分布,具有较好的拟合效果与预测精度。基于粉尘浓度指数衰减规律,设计了依据采煤机实时位置动态开启其所在支架及下风侧连续支架喷雾装置的降尘策略,并引入单位耗水降尘效率指标对开启不同组数喷雾装置的降尘效果进行综合评价,经现场试验确定开启下风侧6组支架喷雾装置为最优方案(单位耗水降尘效率为2.22)。采用滤膜增重法对该策略的实际应用效果进行验证,结果表明采煤机司机处降尘效率达63.8%,下风侧各支架测点处降尘效率为56.1%~64.4%,实现了整个工作面均衡降尘。

     

    Abstract: To characterize the spatiotemporal evolution of dust concentration in a fully mechanized mining face and achieve precise dynamic spray dust suppression, eight dust concentration sensors installed at intervals along the face were used to continuously and synchronously monitor dust concentrations at different locations during shearer movement. The spatiotemporal evolution characteristics of dust concentration were analyzed under two operating conditions, namely downwind cutting and upwind cutting. The results showed that, under both conditions, the peak dust concentration was always located at the shearer cutting position, and dust concentration on the downwind side decreased exponentially with increasing distance from the shearer. Under upwind cutting, continuous dust accumulation resulted in a significantly higher background concentration than under downwind cutting. Exponential decay models of dust concentration were established for the two cutting conditions. The fitting and analysis results indicate that the coefficient of determination (R2) was 0.96 for both models, the mean absolute percentage errors were 9.8% and 10.2%, respectively, and the residuals were normally distributed, confirming good fitting performance and prediction accuracy. Based on the exponential decay pattern of dust concentration, a dust suppression strategy was designed to dynamically activate the spray devices on the hydraulic support corresponding to the real-time shearer position and on consecutive downwind supports. An index of dust suppression efficiency per unit water consumption was introduced to comprehensively evaluate the effects of activating different numbers of spray-device groups. Field tests identified six groups of support-mounted spray devices on the downwind side as the optimal configuration (dust suppression efficiency per unit water consumption: 2.22). The practical performance of the strategy was verified using the gravimetric filter method. The results showed that dust suppression efficiency reached 63.8% at the shearer operator position and ranged from 56.1% to 64.4% at the support measurement points on the downwind side. These results demonstrate that the strategy achieves balanced dust suppression across the entire face.

     

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