基于电阻应变悬臂梁结构的粉尘沉积强度检测技术

Dust deposition intensity detection technology based on a resistance strain cantilever beam structure

  • 摘要: 为有效防控煤矿井下沉积粉尘所引发的煤尘爆炸事故,基于电阻应变式悬臂梁传感原理,设计了一种粉尘沉积强度传感器。该传感器主要包括信号处理部分、粉尘沉积强度探测单元及连接屏蔽线,其中粉尘沉积强度探测单元包括金属防护外壳、伞状接尘盘、电阻应变悬臂梁及模拟信号处理电路。粉尘沉降在接尘盘上后,电阻应变悬臂梁中惠斯通全桥电路输出感应信号,经模拟信号处理电路进行差分放大与模数转换,从而将粉尘质量信号转换为数字信号,结合伞状接尘盘的投影面积,计算出粉尘沉积强度。为了避免现场冲水的影响,将接尘盘设计为伞状结构,并通过测试分析确定伞状接尘盘的核心参数:直径为70 mm,倾角为20°。实验室测试结果表明:粉尘沉积强度传感器在0~100 g量程内表现出良好的检测性能,沉积质量测量误差小于0.1 g,分辨率达0.01 g;沉积强度测量绝对误差不超过0.002 3 g/cm2,分辨率为0.000 1 g/cm2,重复测试误差不超过0.000 7 g/cm2。煤矿现场测试结果表明,粉尘沉积强度传感器测试误差不超过0.002 5 g/cm2

     

    Abstract: To effectively prevent coal dust explosions caused by deposited dust in underground coal mines, a dust deposition intensity sensor was designed based on the sensing principle of a resistance strain cantilever beam. The sensor mainly consisted of a signal processing module, a dust deposition intensity detection unit, and a shielded connecting cable. The detection unit comprised a metal protective enclosure, an umbrella-shaped dust collection tray, a resistance strain cantilever beam, and an analog signal processing circuit. After dust settled on the collection tray, the Wheatstone full-bridge circuit in the resistance strain cantilever beam output a sensing signal, which was differentially amplified and converted from analog to digital by the analog signal processing circuit. The dust mass signal was thereby converted into a digital signal, and the dust deposition intensity was calculated based on the projected area of the umbrella-shaped collection tray. To avoid interference from on-site water flushing, the collection tray was designed with an umbrella-shaped structure. Testing and analysis determined its key parameters: a diameter of 70 mm and an inclination angle of 20°. Laboratory test results showed that the dust deposition intensity sensor exhibited good detection performance over a range of 0–100 g. The measurement error for deposited dust mass was less than 0.1 g, with a resolution of 0.01 g. The absolute error in deposition intensity measurement did not exceed 0.002 3 g/cm2, with a resolution of 0.000 1 g/cm2, and the repeated-test error did not exceed 0.000 7 g/cm2. Field test results from a coal mine showed that the measurement error of the dust deposition intensity sensor did not exceed 0.002 5 g/cm2.

     

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