基于集成优化DGCNN的浮选泡沫点云工况识别

Flotation froth point-cloud operating-condition recognition based on DGCNN with integrated optimization

  • 摘要: 针对不同浮选工况下泡沫局部结构尺度变化明显、固定邻域尺度难以自适应匹配及工业现场强机械振动导致识别精度下降的问题,提出一种基于集成优化动态图卷积神经网络(DGCNN−IO)的浮选泡沫3维点云工况识别方法。依托自动滑轨RGB−D巡检采集平台采集多槽浮选泡沫3维点云数据,融合原始坐标、法向量、表面曲率、局部粗糙度、相对高度和局部密度等信息构建10维增强几何特征。在动态图卷积神经网络(DGCNN)中引入基于多臂赌博机(MAB)的邻域尺度在线寻优机制,使模型在每个训练轮次开始前从候选邻域尺度集合中选择当轮图卷积邻域尺度,并依据验证集回报更新对应价值估计,以缓解固定邻域参数带来的尺度失配问题;在此基础上引入联合优化训练策略,通过知识蒸馏与一致性约束协同优化模型参数,提升模型在复杂工业扰动下的鲁棒性。实验结果表明,在包含起泡剂过量和不足等典型工况的实测数据集上,DGCNN−IO模型综合分类准确率达97.0%,F1分数为96.9%,在模拟机械振动的高斯噪声环境下抗噪衰减率仅为1.1%,均优于PointNet,PointNet++,DGCNN,PointMLP,PointNeXt等对比模型,验证了DGCNN−IO模型具有较好的工况判别能力和抗扰动鲁棒性。

     

    Abstract: To address pronounced variations in the scale of local froth structures across flotation operating conditions, difficulties in adaptively matching a fixed neighborhood scale, and reduced recognition accuracy caused by strong mechanical vibrations at industrial sites, this study proposed a method for recognizing operating conditions from three-dimensional flotation froth point clouds based on a Dynamic Graph Convolutional Neural Network with Integrated Optimization (DGCNN-IO). Three-dimensional froth point clouds from multiple flotation cells were collected using an automatic slide-rail RGB-D inspection and acquisition platform. Original coordinates, normal vectors, surface curvature, local roughness, relative height, and local density were combined to construct 10-dimensional enhanced geometric features. An online neighborhood-scale optimization mechanism based on a Multi-Armed Bandit (MAB) was introduced into a Dynamic Graph Convolutional Neural Network (DGCNN). Before each training epoch, the model selected the graph convolution neighborhood scale for that epoch from a set of candidate scales, and the corresponding value estimate was updated based on validation-set rewards to alleviate scale mismatch caused by a fixed neighborhood parameter. A joint optimization training strategy was further introduced to jointly optimize model parameters through knowledge distillation and consistency constraints, improving robustness to complex industrial disturbances. Experimental results showed that DGCNN-IO achieved an overall classification accuracy of 97.0% and an F1 score of 96.9% on a dataset collected under typical operating conditions, including excessive and insufficient frother dosages. Under Gaussian noise simulating mechanical vibrations, the noise-induced degradation rate was only 1.1%. These results outperform those of the comparison models, including PointNet, PointNet++, DGCNN, PointMLP, and PointNeXt, demonstrating that DGCNN-IO has good operating-condition discrimination capability and robustness to disturbances.

     

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