基于CNN−BiLSTM−Attention的刮板输送机断链故障诊断

Chain breakage fault diagnosis in scraper conveyors based on CNN-BiLSTM-Attention

  • 摘要: 现有基于深度学习的刮板输送机链条故障诊断大多采用单一神经网络模型,存在特征挖掘维度单一、深层隐性故障特征提取不充分、故障特征表征与泛化能力不足等问题,难以全面捕捉刮板输送机链条运行的复杂故障特征。针对上述问题,提出了一种融合卷积神经网络(CNN)、双向长短期记忆网络(BiLSTM)、注意力机制(Attention)的混合神经网络模型(CNN−BiLSTM−Attention),并将其应用于刮板输送机断链故障诊断。首先,采集刮板输送机机头、机尾电动机转速、转矩、电流等运行数据和链条拉力数据;然后,对原始数据进行异常值剔除、线性插值、低通滤波、下采样等预处理,得到高质量连续时序数据;最后,将预处理后的数据输入CNN−BiLSTM−Attention模型,通过CNN提取信号局部故障特征,利用BiLSTM挖掘长序列时序依赖关系,引入Attention自适应强化关键特征权重,从而实现正常运行、断链前兆、断链故障3类状态精准识别。实验结果表明:与单一神经网络模型相比,CNN−BiLSTM−Attention模型在准确率、召回率及F1分数上均表现最优,分别达96.92%,96.77%,96.75%,且对正常运行、断链前兆、断链故障3类链条状态的识别准确率均最高,能有效降低刮板链断链故障诊断的误报率。

     

    Abstract: Existing deep learning approaches to chain fault diagnosis in scraper conveyors mostly use a single neural network model. They have limitations including a narrow range of extracted features, insufficient extraction of deep latent fault features, and inadequate fault representation and generalization, making it difficult to fully capture complex fault characteristics during chain operation. To address these problems, a hybrid neural network model integrating a Convolutional Neural Network (CNN), Bidirectional Long Short-Term Memory (BiLSTM), and an Attention mechanism (Attention) for chain breakage fault diagnosis in scraper conveyors was proposed and applied to chain breakage fault diagnosis in scraper conveyors. First, operating data, including the rotational speed, torque, and current of the head and tail motors, and chain tension data were collected. The raw data were then preprocessed by outlier removal, linear interpolation, low-pass filtering, and downsampling to obtain high-quality continuous time series. Finally, the preprocessed data were input into the CNN-BiLSTM-Attention model. The CNN extracted local fault features from the signals, BiLSTM captured long-range temporal dependencies, and Attention adaptively increased the weights of key features, enabling accurate identification of three states: normal operation, incipient chain breakage, and chain breakage. Experimental results showed that the CNN-BiLSTM-Attention model outperformed the single neural network models in accuracy, recall, and F1 score, achieving 96.92%, 96.77%, and 96.75%, respectively. It also achieved the highest classification accuracy for each of the three chain states. These results indicate that the model can effectively reduce the false-alarm rate in scraper chain breakage fault diagnosis.

     

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