基于多源信号融合与BA−SMO的矿山带式输送机故障智能诊断研究

Research on intelligent fault diagnosis of mine belt conveyors based on multi-source signal fusion and BA-SMO

  • 摘要: 目前矿山带式输送机故障诊断研究主要集中在单一信号检测、传统算法建模、多特征融合3个方向。基于振动、电流等单一信号的诊断方法易出现特征提取偏差、诊断结果可靠性不足等问题;部分优化算法存在参数寻优效率低的问题,且对多故障类型的适配性较差;多特征融合研究缺乏针对性,无法实现多维度信号的互补验证。针对上述问题,提出了一种基于多源信号融合与蝙蝠算法(BA)优化序列最小优化(SMO)算法参数(BA−SMO)的矿山带式输送机故障智能诊断方法。构建了振动−温度−烟雾多源信号协同采集系机制,采用线性趋势去除法与改进卡尔曼滤波完成信号降噪预处理;提出了引入自适应惩罚因子与冗余分量剔除机制的改进变分模态分解(VMD)算法,结合多尺度样本熵实现故障特征的精准量化提取;基于提取的多维度特征向量,构建BA−SMO,通过BA的全局寻优能力优化SMO的核心参数,提升模型的分类精度与环境适应性。实验结果表明:① 改进VMD算法的信噪比达27 dB,均方根误差(RMSE)及平均绝对误差(MAE)稳定在0.08以下,在信号分解精度、效率及故障特征频率匹配度上均有显著优势,能够精准分离矿山带式输送机多类型故障的特征频率。② BA−SMO对各类故障的识别准确率较高,轴承内圈故障的识别准确率接近100%,托辊打滑故障的识别准确率在90%以上。③ BA−SMO在低、中、高干扰工况下的平均识别准确率依次为99.2%,97.6%,95.3%,漏判率均低于5%,平均识别耗时仅32.6 ms。现场应用结果表明:在为期3个月的现场应用中,所提方法成功识别轴承内圈点蚀、托辊打滑、滚动体磨损等各类故障,诊断准确率为97.8%,较传统人工巡检方法提升25.3%,有效降低了故障漏判率与误判率。

     

    Abstract: At present, research on fault diagnosis of mine belt conveyors mainly focuses on three aspects: single-signal detection, traditional algorithm modeling, and multi-feature fusion. Diagnostic methods based on single signals such as vibration and current are prone to problems including bias in feature extraction and insufficient reliability of diagnostic results. Some optimization algorithms suffer from low efficiency in parameter optimization and poor adaptability to multiple fault types. In addition, existing multi-feature fusion studies lack specificity and cannot achieve complementary validation among multidimensional signals. To address these problems, an intelligent fault diagnosis method for mine belt conveyors based on multi-source signal fusion and Bat Algorithm (BA)-optimized Sequential Minimal Optimization (SMO) parameters, namely BA-SMO, was proposed. A vibration–temperature–smoke multi-source signal collaborative acquisition system was constructed. Linear trend removal and an improved Kalman filtering method were used to perform signal denoising preprocessing. An improved Variational Mode Decomposition (VMD) algorithm incorporating an adaptive penalty factor and a redundant component elimination mechanism was proposed and combined with multiscale sample entropy to achieve accurate quantitative extraction of fault features. Based on the extracted multidimensional feature vectors, a BA-SMO model was constructed, in which the global optimization capability of BA was used to optimize the core parameters of SMO, thereby improving the classification accuracy and environmental adaptability of the model. The experimental results showed that: ① the signal-to-noise ratio of the improved VMD algorithm reached 27 dB, and the Root Mean Square Error (RMSE) and Mean Absolute Error (MAE) remained below 0.08. The algorithm showed significant advantages in signal decomposition accuracy, efficiency, and matching accuracy of fault feature frequency, and accurately separated the characteristic frequencies of multiple types of faults in mine belt conveyors. ② The BA-SMO model achieved high recognition accuracy for various faults. The recognition accuracy for bearing inner race faults was close to 100%, and the recognition accuracy for idler slip faults was above 90%. ③ Under low, medium, and high interference conditions, the average recognition accuracies of BA-SMO were 99.2%, 97.6%, and 95.3%, respectively. The missed detection rate was below 5%, and the average recognition time was only 32.6 ms. Field application results showed that during a three-month field application, the proposed method successfully identified faults including bearing inner race pitting, idler slip, and rolling element wear. The diagnostic accuracy reached 97.8%, which improved the diagnostic accuracy by 25.3% compared with the traditional manual inspection method and effectively reduced the missed detection and misdiagnosis rates.

     

/

返回文章
返回