薄煤层综采工作面四足巡检机器人行走机构设计

Design of walking mechanism of quadruped inspection robot for fully mechanized working face in thin coal seam

  • 摘要: 在薄煤层综采工作面中,固定轨道式巡检机器人难以适应工作面轨道弯曲与底板起伏变化,吊缆悬挂式巡检机器人在顶板起伏较大的环境中运行稳定性不足,地面行走式机器人越障时速度较低且灵活性不足。针对上述问题,提出了一种适用于薄煤层综采工作面复杂环境的四足巡检机器人行走机构。该行走机构采用防爆伺服电动机驱动,并通过连杆腿机构与换挡机构实现高低抬腿模式切换,以兼顾行走效率与越障能力。以曲柄轴安装位置为设计变量、连杆腿抬腿高度和驱动转矩为优化目标,建立了多目标优化模型,并采用NSGA−II算法对模型进行求解,得到高低抬腿模式下Pareto最优解集,显著提升了行走机构越障能力的同时兼顾了驱动需求与传力性能。在ADAMS仿真软件中搭建薄煤层综采工作面机器人仿真场景,开展了平地行走、坡面行走、平地越障及坡面越障4种工况下的动力学仿真,结果表明:机器人最大行走速度达15.8 m/min,可在10°坡面上稳定行走,并能跨越100 mm高障碍物;在4种工况下机器人姿态保持可控,未出现失稳情况,满足薄煤层综采工作面跟机巡检对运动性能与稳定性的需求。

     

    Abstract: In fully mechanized working face in thin coal seams, fixed rail-type inspection robots are difficult to adapt to curvature of working face track and floor undulations, cable-suspended inspection robots are difficult to adapt to environments with large roof undulations, while ground-moving inspection robots have low obstacle-crossing speed and insufficient flexibility. To address these problems, a quadruped inspection robot walking mechanism suitable for the complex environment of a fully mechanized working face in thin coal seam was proposed. The walking mechanism was driven by an explosion-proof servo motor and enabled switching between high- and low-leg-lifting modes through a linkage-leg mechanism and a gear shifting mechanism, thereby balancing walking efficiency and obstacle-crossing capability. Taking the installation position of the crankshaft as the design variable and the leg lifting height of the linkage-leg mechanism and the driving torque as optimization objectives, a multi-objective optimization model was established and solved using the NSGA-II algorithm, and the Pareto optimal solution set under both high- and low-leg-lifting modes were obtained, which significantly improved the obstacle-crossing capability of the walking mechanism while considering driving requirements and force transmission performance. A robot simulation scenario for a fully mechanized working face in thin coal seam was established in ADAMS and dynamic simulations under four operating conditions, including flat-ground walking, slope walking, flat-ground obstacle crossing, and slope obstacle crossing, were carried out. The results showed that the maximum walking speed of the robot reached 15.8 m/min, the robot walked stably on a 10° slope, and it crossed obstacles with a height of 100 mm. Under the four operating conditions, the robot posture remained controllable without instability, meeting the requirements for motion performance and stability for follow-up inspection in fully mechanized working faces in thin coal seam.

     

/

返回文章
返回