基于多粒度声谱图的托辊异常状态检测方法

Multi-granularity spectrogram-based method for idler abnormal condition detection

  • 摘要: 在井下复杂工况下,胶带摩擦与煤流冲击产生的机械噪声、风流扰动噪声及多设备耦合噪声相互叠加,导致托辊故障特征声纹极易被环境噪声掩盖;同时,托辊异常样本获取困难、标注成本高,使得基于传统监督学习的托辊异常状态检测方法难以有效推广。针对上述问题,提出一种基于多粒度声谱图与注意力自编码器(MG−AAE)的无监督托辊异常状态检测方法,该方法仅利用正常工况托辊声音训练模型,无需故障标签。构建由Mel声谱图与Mel频率倒谱系数(MFCCs)组成的多粒度复合声谱特征,兼顾能量轮廓与细粒度声纹;在编码器中引入高斯差分金字塔(GDP)与多头注意力机制(MHA),通过多尺度建模与自适应加权融合,抑制稳态背景噪声并突出关键故障频带;以多维重构均方误差作为异常判据,实现托辊异常状态的自动识别。实验结果表明,在仅使用正常样本训练的前提下,MG−AAE模型在跨设备与真实工况评估中均展现出优异性能。基于MIMII数据集4类典型设备的评估显示,在0 dB强噪声工况下,MG−AAE模型的平均特征曲线下的面积(AUC)与局部AUC(pAUC)分别达到84.2%和70.4%,较自编码器模型提升7.3%和5.6%。在真实托辊数据上,AUC达95.47%,异常样本重构误差约为正常样本的1.40倍。说明该方法具有良好的跨设备泛化与低误报率特性,可为煤矿带式输送机托辊状态异常检测提供有效技术支撑。

     

    Abstract: Under complex underground operating conditions, mechanical noise generated by belt friction and coal flow impacts, airflow-induced disturbance noise, and coupled noise from multiple devices are superimposed, causing fault-related acoustic signatures of idlers to be easily masked by environmental noise. Meanwhile, the acquisition of abnormal idler samples is difficult and annotation costs are high, making traditional supervised learning-based idler abnormal condition detection methods hard to generalize effectively. To address these issues, an unsupervised idler abnormal condition detection method based on Multi-Granularity Attention Autoencoder (MG-AAE) was proposed, which used only normal-condition idler sounds for model training and required no fault labels. A multi-granularity composite acoustic feature composed of Mel spectrograms and Mel-Frequency Cepstral Coefficients (MFCCs) was constructed to jointly capture energy contours and fine-grained acoustic signatures. A Gaussian Difference Pyramid (GDP) and a Multi-Head Attention (MHA) mechanism were introduced into the encoder to perform multi-scale modeling and adaptive weighted fusion, thereby suppressing steady background noise and highlighting key fault-related frequency bands. A multi-dimensional reconstruction mean-square error was used as the anomaly criterion to achieve automatic identification of idler abnormal conditions. Experimental results showed that, when trained using only normal samples, the MG-AAE model demonstrated excellent performance in cross-device and real-world operating conditions. Evaluation on four typical device categories in the MIMII dataset showed that, under a strong noise condition of 0 dB, the average area under curve (AUC) and local AUC (pAUC) of the MG-AAE model reached 84.2% and 70.4%, respectively, representing improvements of 7.3% and 5.6% over the Autoencoder model. On real idler data, the AUC reached 95.47%, and the reconstruction error of abnormal samples was approximately 1.40 times that of normal samples. These results indicate that the proposed method has good cross-device generalization and a low false alarm rate, and provides effective technical support for abnormal condition detection of idlers in coal mine belt conveyor systems.

     

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