基于多尺度特征迁移学习的提升机关键部件故障诊断技术

Fault diagnosis technology for critical components of hoisting machines based on multi-scale feature transfer learning

  • 摘要: 针对矿井提升机轴承、齿轮箱等关键部件在复杂工况下样本标签缺失导致的诊断性能下降问题,提出一种基于多尺度特征迁移学习的提升机关键部件故障诊断技术,构建了基于多尺度时频特征提取和域对抗网络的轻量化故障诊断模型(DAMSF−LFDM)。提出一种蛇形小波系数矩阵组(SWCMs)表示方法,结合小波包变换、分段聚合逼近与蛇形重组构建多尺度时频特征矩阵,充分捕捉振动信号不同频率段的内部关联特征。提出多尺度残差幽灵卷积块(MRGCB),采用多个并行卷积层,能够在不同尺度上有效提取输入数据的深度特征,增强模型对多尺度信息的提取能力。为了提取SWCMs中的个性化故障特征并进行自适应融合,提出融合多尺度故障特征提取模块(FMFFEM),采用相加方式进行特征融合,并引入特征权重自适应分配机制,完成不同频率段特征的融合提取。结合多层最大平均值差异损失与域对抗机制,建立了基于域对抗机制的深度迁移诊断网络,提升了模型的跨工况适应能力。实验结果表明,DAMSF−LFDM模型整体性能显著优于对比模型,在不同迁移任务下故障诊断准确率均最高,在SEU数据集和MFS−RDS数据集上的跨工况平均准确率分别为98.67%和99.80%。

     

    Abstract: To address the degradation in diagnostic performance caused by missing sample labels of key components—such as bearings and gearboxes—in mine hoisting machines under complex operating conditions, a fault diagnosis technology for critical hoisting machine components based on multi-scale feature transfer learning was proposed. A Lightweight Fault Diagnosis Model Based on Domain Adversarial and Multi-Scale Time-Frequency Feature Extraction (DAMSF-LFDM) was constructed. A Serpentiform Wavelet Coefficient Matrices (SWCMs) representation was proposed. By combining wavelet packet transform, piecewise aggregate approximation, and serpentiform reorganization, a multi-scale time–frequency feature matrix was constructed to fully capture the internal correlation characteristics of vibration signals across different frequency bands. A Multi-Scale Residual Ghost Convolution Block (MRGCB) was proposed. It employed multiple parallel convolutional layers to effectively extract deep features of the input data at different scales, thereby strengthening the model's ability to capture multi-scale information. To extract personalized fault features from SWCMs and perform adaptive fusion, a Fused Multi-Scale Fault Feature Extraction Module (FMFFEM) was introduced. Feature fusion was carried out via summation, and an adaptive feature-weight allocation mechanism was incorporated to complete the fused extraction of features from different frequency bands. By integrating multi-level maximum mean discrepancy loss with a domain adversarial mechanism, a deep transfer diagnosis network based on the domain adversarial mechanism was established, improving the model's adaptability across operating conditions. Experimental results demonstrated that the DAMSF-LFDM model significantly outperformed the comparative models overall, achieving the highest fault diagnosis accuracy across different transfer tasks. The average cross-condition accuracies on the SEU dataset and the MFS-RDS dataset reached 98.67% and 99.80%, respectively.

     

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