基于振动及声音监测的带式输送机旋转部件故障诊断

Fault diagnosis of rotating components of belt conveyors based on vibration and sound monitoring

  • 摘要: 滚筒、托辊是承受带式输送机主要载荷并持续进行旋转运动的核心部件,其健康状态直接决定了整个煤矿带式输送机系统的运行效率与可靠性。聚焦于煤矿带式输送机滚筒、托辊等旋转机械关键部件,系统阐述了在煤矿巷道恶劣工况下各部件易发生的典型故障类型及相应故障监测方法,分析了基于振动与声音信号的监测原理与技术路线。依次从面向煤矿带式输送机旋转部件的振动与声音信号预处理、特征提取及故障识别3个核心环节,对故障诊断研究进展进行了对比与梳理:振动与声音信号预处理方法研究呈现出固定参数自适应优化、多方法结合的发展趋势;特征提取方法呈现出从传统方法向自适应学习、从单一方法向多方法结合的发展趋势;故障识别方法呈现出从结构简单的传统机器学习模型向深度学习模型发展的趋势。总结了现有煤矿井下带式输送机在健康监测及故障诊断领域中遇到的主要挑战:恶劣环境下振动与声音信号预处理效果不佳、复杂工况下单一信号感知方式的特征提取能力不足、煤矿井下故障样本稀缺与故障诊断模型泛化能力不足。最后,展望了煤矿井下带式输送机故障诊断技术的研究与应用需要进一步关注的方向:面向煤矿井下恶劣环境的智能自适应预处理方法、深入故障机理发展信息多源监测与融合技术、探索小样本学习与泛化增强的智能故障识别新方法等。

     

    Abstract: Drums and idlers are core components that bear the main load of belt conveyors and continuously perform rotational motion, and their health condition directly determines the operational efficiency and reliability of the entire belt conveyor system in coal mines. Focusing on key rotating mechanical components such as drums and idlers of coal mine belt conveyors, this paper systematically explains the typical fault types that are prone to occur under harsh roadway working conditions in coal mines and the corresponding fault monitoring methods, and analyzes the monitoring principles and technical routes based on vibration and sound signals. From three core aspects including vibration and sound signal preprocessing, feature extraction, and fault identification for rotating components of coal mine belt conveyors, the research progress in fault diagnosis is compared and reviewed. Research on vibration and sound signal preprocessing shows a development trend toward adaptive optimization of fixed parameters and the integration of multiple methods. The feature extraction methods show a trend from traditional methods to adaptive learning and from single methods to the integration of multiple methods. The fault identification methods show a trend from traditional machine learning models with simple structures to deep learning models. The main challenges encountered in the field of health monitoring and fault diagnosis of underground coal mine belt conveyors are summarized, including poor preprocessing performance of vibration and sound signals in harsh environments, insufficient feature extraction capability of single-signal perception methods under complex working conditions, the scarcity of underground coal mine fault samples, and insufficient generalization ability of fault diagnosis models. Future research and application of fault diagnosis technology for underground coal mine belt conveyors should focus on intelligent adaptive preprocessing methods for harsh underground environments, the development of multi-source monitoring and information fusion technologies based on in-depth understanding of fault mechanisms, and the exploration of new intelligent fault identification methods incorporating small-sample learning and enhanced generalization.

     

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