基于改进DeepLabv3+的带式输送机煤量检测方法

Coal quantity detection method for belt conveyors based on improved DeepLabv3+

  • 摘要: 针对目前基于深度学习的带式输送机煤量检测算法参数量大、难以部署于边缘计算设备及缺乏定量检测的问题,提出一种基于改进DeepLabv3+的带式输送机煤量检测方法。将轻量化网络MobileNetV2作为DeepLabv3+的骨干网络进行特征提取,在尽可能保证分割精度的同时提高计算速度;针对煤流与输送带的方向性特征及输送带像素边缘呈现细长条状结构特征,采用条状空洞空间金字塔池化(SASPP)进行加强,并将SASPP模块、1×1卷积与残差结构进行融合,得到CA−SASPP,加强深层次的特征提取;结合CBAM注意力机制实现对特征图中关键信息的加权聚焦。实验结果表明,改进DeepLabv3+模型在平均分割精度仅下降0.36%的情况下,参数量减少了85.58%,推理速度提升至113帧/s,较原方法提高了12帧/s,在保持与原模型相当的分割精度的同时,实现了显著的轻量化效果。基于语义分割结果,通过计算煤量与输送带区域的面积占比,实现了煤量的定量检测,为多级带式输送机的智能调速提供了理论依据。将改进DeepLabv3+模型通过TensorRT加速并部署至Jetson Orin Nano边缘计算设备,实现了煤流图像的实时处理与分析,降低了云端服务器的计算负担,满足了工业现场对实时性和准确性的需求。

     

    Abstract: To address the problems that existing deep learning-based belt conveyor coal quantity detection algorithms have a large number of parameters, are difficult to deploy on edge computing devices, and lack quantitative detection capability, a belt conveyor coal quantity detection method based on an improved DeepLabv3+ was proposed. MobileNetV2 was used as the backbone network of DeepLabv3+ for feature extraction, which improved computational speed while maintaining segmentation accuracy as much as possible. Considering the directional characteristics of the coal flow and conveyor belt, as well as the elongated strip-like structure of conveyor belt pixel edges, Strip Atrous Spatial Pyramid Pooling (SASPP) was adopted for enhancement, and the SASPP module was fused with a 1×1 convolution and a residual structure to obtain CA-SASPP, thereby enhancing deep feature extraction. The Convolutional Block Attention Module (CBAM) mechanism was incorporated to achieved weighted emphasis on key information in the feature maps. Experimental results showed that, while the mean segmentation accuracy decreased by only 0.36%, the improved DeepLabv3+ model reduced the number of parameters by 85.58% and increased the inference speed to 113 frames/s, which was 12 frames/s higher than that of the original method, achieving significant lightweight performance while maintaining segmentation accuracy comparable to that of the original model. Based on the semantic segmentation results, quantitative coal quantity detection was achieved by calculating the area ratio between the coal region and the conveyor belt region, which provided a theoretical basis for intelligent speed regulation of multi-stage belt conveyors. The improved DeepLabv3+ model was accelerated using TensorRT and deployed on the Jetson Orin Nano edge computing device. Real-time processing and analysis of coal flow images were achieved, reducing the computational burden on cloud servers and meeting the requirements for real-time performance and accuracy in on-site industrial environments.

     

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