基于PLC和改进YOLOv11模型的矿井风门监控系统研究

A mine air door monitoring system based on PLC and improved YOLOv11 model

  • 摘要: 针对传统基于PLC的矿井风门监控技术存在检测速度慢、自动化控制水平低等问题,提出一种基于PLC和改进YOLOv11模型的矿井风门监控系统,通过在传统基于PLC的矿井风门监控系统架构中嵌入改进YOLOv11模型,实现井下人车目标的实时精准识别与风门启闭的智能联动控制。以YOLOv11为基础模型,提出EAW−YOLO模型:首先,在C3k2模块中引入指数平均数指标(EMA)注意力机制,组合成C3k2−EMA模块,增强模型特征提取能力;然后,引入ADown卷积,在通道降维的同时保留关键信息;最后,引入WIoU损失函数,通过动态调节不同锚框的重要性,增强模型回归收敛的速度。实验结果表明:① EAW−YOLO模型的准确率较YOLOv11提升了1.6%,mAP@0.5提升了1.9%,模型参数量下降了19.2%,推理速度提升了9.7%,达到86.7 帧/s。② EAW−YOLO模型较YOLOv11,Faster−CNN,EfficientDet,RT−DETR的准确率分别提升了1.6%,0.6%,2.0%,0.2%,mAP@0.5分别提升了1.9%,0.7%,1.6%,1.1%,参数量分别降低了0.5×106,135.0×106,1.8×106,40.7×106个,推理速度分别提升了7.7,51.2,9.8,35.1 帧/s,模型大小分别减少了0.4,102.9,11.1,80.9 MiB。③ 面对近距离大目标的不同车辆,EAW−YOLO模型的检测精度更高;面对小目标、远距离的不同车辆,EAW−YOLO模型的检测精度略有提升;面对远距离、边缘特征模糊的人员小目标,EAW−YOLO模型的检测精度提升幅度更大,且能正确识别人员目标;在遮挡且高逆光的场景中,EAW−YOLO模型的检测精度更高。为验证基于PLC和改进YOLOv11模型的矿井风门监控系统的可行性,在实验室进行验证,结果表明:当摄像头捕获到车辆模型时,识别信号实时传输至PLC,从而精确控制风门装置的开启与关闭动作。

     

    Abstract: In response to the problems of slow detection speed and low automation control level in traditional PLC-based mine air door monitoring technologies, a mine air door monitoring system based on PLC and an improved YOLOv11 model was proposed, which embedded the improved YOLOv11 model into the conventional PLC-based air door monitoring system to realize real-time and accurate recognition of underground personnel and vehicles and intelligent linkage control of air door opening and closing. Taking YOLOv11 as the base model, an EAW-YOLO model was proposed. The exponential moving average (EMA) attention mechanism was integrated into the C3k2 module to form a C3k2-EMA module to enhance the model's feature extraction capability. Then, ADown convolution was introduced to retain key information while performing channel dimensionality reduction. Finally, the WIoU loss function was introduced to enhance the regression convergence speed of the model by dynamically adjusting the weighting of different anchor boxes based on their importance. Experimental results showed that: ① compared with YOLOv11, the EAW-YOLO model improved accuracy by 1.6% and mAP@0.5 by 1.9%, reduced the number of model parameters by 19.2%, and increased inference speed by 9.7% to reach 86.7 frames/s. ② Compared with YOLOv11, Faster-CNN, EfficientDet, and RT-DETR, the EAW-YOLO model improved accuracy by 1.6%, 0.6%, 2.0%, and 0.2%, respectively, improved mAP@0.5 by 1.9%, 0.7%, 1.6%, and 1.1%, respectively, reduced the number of parameters by 0.5×106, 135.0×106, 1.8×106, and 40.7×106, respectively, increased inference speed by 7.7, 51.2, 9.8, and 35.1 frames/s, respectively, and reduced model size by 0.4, 102.9, 11.1, and 80.9 MiB, respectively. ③ For different vehicles with large targets at close range, the EAW-YOLO model showed higher detection accuracy. For different vehicles with small targets at long distance, the detection accuracy of the EAW-YOLO model was slightly improved. For small personnel targets at long distance with blurred edge features, the EAW-YOLO model showed a larger improvement in detection accuracy and effectively identified correct personnel targets. In scenes with occlusion and strong backlighting, the EAW-YOLO11 model achieved higher detection accuracy. To verify the feasibility of the mine air door monitoring system based on PLC and the improved YOLOv11 model, laboratory validation was conducted, and the results showed that when the camera captured a vehicle model, the recognition signal was transmitted to the PLC in real time, thereby accurately controlling the opening and closing actions of the air door device.

     

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