基于数字孪生的煤矿工作面历史场景回溯与故障追溯技术

Coal mine working face historical scene reconstruction and fault tracing technology based on digital twin

  • 摘要: 针对煤矿工作面历史场景回溯与故障追溯中多源数据碎片化、时空失准及故障诊断效率低等问题,研究了基于数字孪生的煤矿工作面历史场景回溯与故障追溯技术。通过6项关键技术实现复杂场景回溯与故障追溯:① 采用基于物理的渲染(PBR)方式构建“大三机”等比例高精度三维模型。② 提出了数据分层预加载机制,建立了动态数据层、静态数据层和事件数据层三级加载体系。③ 围绕几何位姿、物理参数、行为逻辑、规则判定对采煤机、液压支架等装备进行全要素状态同步。④ 提出基于采煤机位置数据的多主机时间统一算法,通过对各主机记录的采煤机位置数据进行特征提取和时间对齐,实现多源异构数据的精确时间同步。⑤ 构建了回放一致性验证机制,采用工艺参数相似度量化回放精度。⑥ 设计了丢架故障追溯算法,建立了多变量耦合的移架动力学模型,依据理论行程与实际行程的匹配度实现三级预警机制。试验结果表明:数据分层预加载算法用时稳定,数据加载平均用时为35.5 s,相比全量备份算法效率提升29.3%;中部跟机参数的相似度平均值相对较低,为93.73%,而三角煤区域跟机参数的相似度平均值相对较高,为98.56%;通过工作面历史场景回溯能够观测到对应丢架支架外观颜色发生变化,验证了丢架故障追溯算法的正确性。

     

    Abstract: To address the problems of fragmented multi-source data, spatiotemporal misalignment, and low fault diagnosis efficiency in coal mine working face historical scene reconstruction and fault tracing, this study investigated a coal mine working face historical scene reconstruction and fault tracing technology based on digital twin. Six key technologies were used to realize complex scene reconstruction and fault tracing: ① a high-precision 3D model at the scale of equipment such as the "three machines" was constructed using Physically-Based Rendering (PBR). ② A hierarchical data preloading mechanism was proposed to establish a three-level loading system consisting of a dynamic data layer, a static data layer, and an event data layer. ③ Full-element state synchronization of equipment such as shearers and hydraulic supports was carried out, focusing on geometric position and orientation, physical parameters, behavior logic, and rule-based judgment. ④ A multi-host time unification algorithm based on shearer position data was proposed, which performed feature extraction and time alignment on position data recorded by each host, thereby realizing precise time synchronization of multi-source heterogeneous data. ⑤ A playback consistency verification mechanism was established, and process parameter similarity was used to quantify playback accuracy. ⑥ A support loss fault tracing algorithm was designed, and a multi-variable coupled support-shifting dynamics model was established. A three-level early warning mechanism was implemented based on the matching degree between theoretical and actual stroke. Experimental results showed that the hierarchical data preloading algorithm maintained stable running time, with an average data loading time of 35.5 s, improving efficiency by 29.3% compared with the full backup algorithm. The average similarity of the middle-section follow-up parameters was relatively low, at 93.73%, while the average similarity of the follow-up parameters in the triangular coal area was relatively high, at 98.56%. Through historical scene reconstruction of the working face, changes in the appearance color of the support with support loss could be observed, which verified the correctness of the support loss fault tracing algorithm.

     

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