水力喷射多孔旋转喷头流场特性及关键参数优化研究

Study on flow field characteristics and key parameter optimization of hydraulic multi-hole rotating nozzles

  • 摘要: 受煤矿井下受限空间和复杂煤岩条件的限制,要求水力喷射钻进喷头尺寸更小且成孔直径更大。针对水力喷射多孔旋转喷头正反向喷嘴偏置布置方式和喷嘴射流作用特点,对正向喷嘴布置关键参数进行优化研究。采用RNG k−ε湍流模型对多孔旋转喷头正向喷嘴流场特性进行了数值模拟分析,结果表明:内环、中环喷嘴射流轴向速度较大,外环喷嘴射流径向速度较大;随着喷嘴与多孔旋转喷头轴线的夹角和间距增大,内环、中环喷嘴射流在各自旋转轨道形成的破碎圈重合区域逐渐减小,表明内环、中环喷嘴射流之间的相互影响逐渐减弱。采用砂岩和原煤试件开展了室内高压水射流破煤岩试验,结果表明:当内环、中环、外环喷嘴与多孔旋转喷头轴线夹角分别为20,30,50°,中环、外环喷嘴与多孔旋转喷头轴线间距分别为2,5 mm时,多孔旋转喷头破碎砂岩试件的成孔直径达24 mm且成孔断面呈规则圆形,多孔旋转喷头破碎原煤试件成孔直径达38 mm,基本满足水力喷射钻进对成孔效果的要求。

     

    Abstract: Limited by the confined spaces and complex coal and rock conditions in underground mines, hydraulic jet drilling requires smaller nozzles to create larger hole diameters. This study focused on optimizing the key layout parameters for the forward nozzles, considering the offset layout of forward and backward nozzles on a multi-hole rotating nozzle and the characteristics of the jet action. A numerical simulation and analysis of the flow field characteristics of the forward nozzles was conducted using the RNG k-ε turbulence model. The results indicated that the jets from the inner and middle ring nozzles exhibited higher axial velocities, whereas the jets from the outer ring nozzle had a higher radial velocity. As the angle and distance of the nozzles increased relative to the axis of the multi-hole rotating nozzle, the overlapping area of the crushing rings formed by the jets from the inner and middle ring nozzles on their respective rotating trajectories progressively decreased, suggesting a weakening of the mutual interference between these jets. Laboratory high-pressure water jet experiments were conducted on sandstone and raw coal specimens to break coal and rock. The experimental results demonstrated that when the angles of the inner, middle, and outer ring nozzles relative to the axis of the rotating nozzle were 20°, 30°, and 50°, respectively, and the distances of the middle and outer ring nozzles from the axis were 2 mm and 5 mm, respectively, the multi-hole rotating nozzle achieved a hole diameter of 24 mm with a regular circular cross-section in sandstone specimens and a diameter of 38 mm in raw coal specimens. These outcomes substantially satisfy the performance requirements for hole formation in hydraulic jet drilling.

     

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