浮选尾矿灰分检测机械臂柔顺控制研究

Compliance control of a robotic manipulator for ash content detection of flotation tailings

  • 摘要: 选煤厂浮选尾矿灰分人工检测方式自动化程度较低,无法满足在线、快速、精准检测需求。将机械臂应用于浮选尾矿灰分检测,可提升检测效率和安全性。针对浮选尾矿灰分检测机械臂在运动过程中存在卡顿、柔顺性不足的问题,提出一种改进的任务−关节空间动态自适应柔顺控制(TJS−DACC)算法,即在TJS−DACC算法中引入强化学习框架,综合考虑机械臂末端执行器的响应速度和加速度,构建多目标融合的奖励函数,同时设计惩罚函数和损失函数,建立对插值权重因子的寻优模型,以实现机械臂在任务空间和关节空间控制的自适应融合。通过Matlab仿真实验和物理平台实验,验证了采用改进TJS−DACC算法控制时,浮选尾矿灰分检测机械臂的采样效率较采用传统的关节空间PID算法和TJS−DACC算法控制时分别提高26.13%和15.03%,且轨迹连续平滑,关节协同性强,无急停、卡顿与冲击现象,控制效果优于对比算法。

     

    Abstract: Manual ash content detection of flotation tailings in coal preparation plants has a low degree of automation and cannot meet the requirements of online, rapid, and accurate detection. Applying a robotic manipulator to flotation tailings ash content detection improves detection efficiency and safety. To address the problems of motion stuttering and insufficient compliance of the robotic manipulator during operation, an improved Task-Joint Space Dynamic Adaptive Compliance Control (TJS-DACC) algorithm was proposed. In this algorithm, a reinforcement learning framework was introduced into TJS-DACC, and the response speed and acceleration of the manipulator end effector were comprehensively considered to construct a multi-objective fused reward function. Meanwhile, penalty and loss functions were designed, and an optimization model for the interpolation weight factor "α" was established to achieve adaptive fusion of task-space and joint-space control of the manipulator. Matlab simulation experiments and physical platform experiments were conducted to verify that, when controlled by the improved TJS-DACC algorithm, the sampling efficiency of the flotation tailings ash content detection manipulator increased by 26.13% and 15.03%, respectively, compared with those under the traditional joint-space PID algorithm and the TJS-DACC algorithm. Moreover, the trajectory was continuous and smooth, joint coordination was strong, and no emergency stops, stuttering, or impact phenomena occurred, indicating that the control performance is superior to that of the comparison algorithms.

     

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