煤矿井下管路安装机器人管路抓举控制技术研究

Pipeline grasping and lifting control technology for underground coal mine pipeline installation robot

  • 摘要: 现有的煤矿井下管路安装设备大多采用人工遥控操作方式,动作不灵活,管路搬运效率低。针对该问题,设计了一种基于双目视觉和抓放轨迹规划技术实现管路自动识别和抓放的管路安装机器人。采用D−H方法建立了管路安装机器人机械臂的运动学模型并求解,推导了双目相机和机械爪相对于机器人机械臂基坐标系的变换矩阵,通过试验确定了待识别管路的色调、饱和度、亮度范围。搭建煤矿井下掘进工作面模拟环境,对管路安装机器人进行试验测试,结果表明该机器人可实现对井下管路的自动识别、抓取和安装,机械爪坐标实测值与理论值的最大偏差在40 mm以内,航向角、俯仰角、摆动角最大偏差在1°以内,满足管路定位精度要求,且管路抓举、安装时间较人工方式大大缩短,安装效率明显提升。

     

    Abstract: Existing underground coal mine pipeline installation equipment mostly adopts manual remote control operation, with inflexible movements and low pipeline handling efficiency. To address this problem, a pipeline installation robot based on binocular vision and grasp-release trajectory planning was designed to achieve automatic pipeline recognition and grasping and placing. The kinematic model of the manipulator of the pipeline installation robot was established and solved using the DH method, and the transformation matrices of the binocular camera and the gripper relative to the base coordinate system of the robot manipulator were derived. The hue, saturation, and brightness ranges of the pipelines to be recognized were determined through experiments. A simulated underground coal mine tunneling working-face environment was constructed, and experimental tests of the pipeline installation robot were carried out. The results showed that the robot realized automatic recognition, grasping, and installation of underground pipelines. The maximum deviation between the measured and theoretical values of the gripper coordinates was within 40 mm, and the maximum deviations of yaw, pitch, and roll angles were within 1°, meeting the pipeline positioning accuracy requirements. Moreover, the time required for pipeline grasping, lifting, and installation was greatly shortened compared with the manual method, and the installation efficiency was significantly improved.

     

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