基于煤矿井下钻机作业状态判别的钻杆计数方法

A drill rod counting method based on underground coal mine drilling rig operation state identification

  • 摘要: 现有基于计算机视觉的煤矿井下钻杆计数方法多依赖单一或局部视觉特征进行计数,当钻机作业过程出现进退钻及短暂停机等状态切换,且伴随井下常见的光照复杂、目标遮挡和目标抖动等干扰时,计数特征可能发生异常波动,从而容易出现误计或漏计。针对上述问题,提出了一种基于煤矿井下钻机作业状态判别的煤矿井下钻杆计数方法。首先,在YOLOv11模型基础上引入大核可分离注意力(LSKA)模块、广义高效层聚合网络(GELAN)和动态检测头(DynamicHead),构建了轻量化目标检测模型,用于稳定检测钻机关键部件(卡盘与夹持器)。然后,采用DeepSORT算法对卡盘与夹持器进行持续跟踪,获取二者之间的相对距离变化曲线,并使用卡尔曼滤波对曲线进行平滑处理以抑制噪声。最后,从平滑后的曲线上提取波谷位置,依据相邻波谷间距判别进钻与退钻状态,并对进钻状态下的波谷进行累计,从而实现钻杆计数。实验结果表明,改进YOLOv11模型的mAP@0.5达0.966,在光照复杂、目标遮挡和目标抖动等复杂环境下能够准确检测目标;所提方法平均准确率为97.97%,能够满足井下钻杆自动计数对精度的要求。

     

    Abstract: Existing vision-based drill rod counting methods for underground coal mines mostly rely on single or local visual features. When state transitions such as drilling advance, drilling retreat, and short pauses occur during drilling operations, accompanied by common underground interferences including complex illumination, target occlusion, and target jitter, the counting features may exhibit abnormal fluctuations, leading to miscounting or missed counts. To address these issues, a drill rod counting method based on underground coal mine drilling rig operation state identification was proposed. First, a lightweight object detection model was constructed by introducing a Large Separable Kernel Attention (LSKA) module, a Generalized Efficient Layer Aggregation Network (GELAN), and a DynamicHead into the YOLOv11 model to stably detect key components of the drilling rig (the chuck and the gripper). Then, the DeepSORT algorithm was used to continuously track the chuck and the gripper, obtain the relative distance variation curve between them, and smooth the curve using Kalman filtering to suppress noise. Finally, trough positions were extracted from the smoothed curve; drilling advance and drilling retreat states were identified according to the spacing between adjacent troughs, and troughs under the drilling advance state were accumulated to achieve drill rod counting. Experimental results showed that the improved YOLOv11 model achieved an mAP@0.5 of 0.966 and accurately detected targets under complex conditions such as complex illumination, target occlusion, and target jitter. The proposed method achieved an average accuracy of 97.97%, meeting the accuracy requirements for automatic drill rod counting in underground environments.

     

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