煤矸分拣机器人的煤矸动态称重方法

Dynamic weighing method for coal and gangue in coal-gangue sorting robots

  • 摘要: 基于图像识别的煤矸分拣机器人是煤矸分拣领域的研究热点。针对实际复杂工况下煤矸图像易受灰尘附着、光照变化、水渍粘黏、煤泥水覆盖等因素影响而导致煤矸识别准确率低的问题,提出了一种融合拉力传感器和加速度传感器的煤矸动态称重方法,以实现煤矸二次识别。通过分析煤矸分拣机器人机械臂高速运动过程中三轴加速度对拉力传感器的影响机理,建立了基于三轴加速度补偿的煤矸动态称重模型;进一步引入四分位距(IQR)算法构建异常值剔除机制,以抑制动态称重模型中的随机噪声。搭建了煤矸分拣机器人的煤矸动态称重实验平台进行实验,结果表明:未融合三轴加速度补偿时称重误差达66.43%,引入z轴和xy轴加速度补偿后误差分别降至12.97%,8.69%,加入IQR算法后的煤矸动态称重模型的称重误差进一步降至4.69%,较未融合三轴加速度补偿和IQR算法时降低了61.74%;该模型能对密度差异大于0.35 g/cm3的煤和矸石实施二次识别,有效解决了实际复杂工况下煤矸识别准确率过低的问题。

     

    Abstract: Image recognition-based coal-gangue sorting robots have become a research hotspot in the field of coal-gangue separation. To address the issue of low recognition accuracy caused by complex real-world conditions—such as dust adhesion, lighting variation, water stains, and coal slurry coverage—a dynamic weighing method for coal and gangue was proposed, integrating a tension sensor and an acceleration sensor to enable secondary recognition. By analyzing the influence mechanism of triaxial acceleration on the tension sensor during the high-speed motion of the robotic arm in a coal-gangue sorting robot, a dynamic weighing model for coal and gangue based on triaxial acceleration compensation was established. Furthermore, an outlier elimination mechanism based on the interquartile range (IQR) algorithm was introduced to suppress random noise in the dynamic weighing model. An experimental platform for dynamic weighing of coal and gangue in a coal-gangue sorting robot was constructed to conduct experiments. Experimental results showed that the weighing error reached 66.43% without triaxial acceleration compensation. After introducing z-axis, and x-and y-axis acceleration compensation, the errors were reduced to 12.97% and 8.69%, respectively. With the addition of the IQR algorithm, the weighing error of the dynamic weighing model was further reduced to 4.69%, representing a 61.74% reduction compared to the case without triaxial acceleration compensation and the IQR algorithm. The model was able to achieve secondary recognition between coal and gangue when their density difference exceeded 0.35 g/cm3, effectively solving the problem of low recognition accuracy under complex real-world conditions.

     

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