基于Akima插值的带式输送机物料流量激光检测方法

Laser-based material flow detection method for belt conveyors using Akima interpolation

  • 摘要: 针对现有基于激光雷达的带式输送机物料流量检测方法易受异常点云数据影响、难以准确描述物料表面状态的问题,提出一种基于Akima插值的带式输送机物料流量激光检测方法。通过激光雷达获取输送带点云轨迹,并进行直通滤波和离群点去噪处理;采用Akima插值法获取带式输送机上物料的截面积,结合输送带运行速度和激光雷达扫描频率,计算单个扫描周期内的物料体积;通过对任意时间段的测量数据进行积分,获得该时间段内的物料总体积。仿真结果表明,对激光雷达输出的点云进行离群点去噪处理,能够有效识别异常的点云数据并对其进行修正,修正后的计算结果更接近真实的物料截面积。分别采用扇形−三角形计算法和Akima插值法对不同体积和带速的情况进行对比实验,结果表明,扇形−三角形计算法的精度较低且不稳定,而Akima插值法的精度全部达90%以上,可靠性高,可以准确得到输送物料的瞬时流量和总流量。

     

    Abstract: To address the issue that existing LiDAR-based material flow detection methods for belt conveyors are susceptible to abnormal point cloud data and struggle to accurately describe the surface state of materials, a laser-based material flow detection method for belt conveyors using Akima interpolation is proposed. The method involved acquiring point cloud trajectories of the conveyor belt using LiDAR, followed by pass-through filtering and outlier noise removal. The Akima interpolation method was then used to obtain the cross-sectional area of material on the belt. Combined with the conveyor's operating speed and LiDAR scanning frequency, the material volume within a single scan cycle was calculated. By integrating the measurement data over any given time period, the total material volume during that period could be obtained. Simulation results showed that denoising outlier points from the LiDAR output point cloud could effectively identify and correct abnormal data, resulting in calculated values that were closer to the actual material cross-sectional area. Comparative experiments using both the sector-triangle calculation method and the Akima interpolation method under varying volumes and belt speeds demonstrated that the sector-triangle method had lower and less stable accuracy, while the Akima interpolation method consistently achieved accuracy above 90%, offering high reliability and enabling accurate measurement of both instantaneous and total material flow.

     

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