基于透反融合式激光的煤水混合物浓度测量装置

Laser-based transmission-reflection fusion device for coal-water mixture concentration measurement

  • 摘要: 针对水力冲孔增透作业中煤水混合物浓度测量,围堰法、沉淀池法和计量斗法的效率和精度较低,音叉式传感器技术在精度和一致性方面难以满足要求,单一激光检测技术适用范围有限。针对上述问题,将激光透射法与激光反射法相结合,提出了一种基于透反融合式激光的煤水混合物浓度测量装置。在煤水混合物输送管道的一侧安装激光光源,并在同一侧安装反射光光电探测器,在输送管道另一侧安装透射光光电探测器。激光光源通过凸透镜射入煤水混合物中,透射光和反射光光电探测器将接收到的激光能量转换为相应的数字信号;数字信号经过叠加处理后,进行灰度化处理与特征区域选择,有利于减少计算复杂度、排除干扰,进而计算出对应的灰度值,并通过多项式回归建立灰度值与煤水混合物浓度的对应关系,从而实现煤水混合物浓度测量。应用结果表明,针对2%~20%煤水混合物浓度,该装置测量的最小误差为0.043%,最大误差为0.343%,平均误差为0.126%,标准差为0.116%,满足水力冲孔增透作业对煤水混合物浓度检测精度的要求。

     

    Abstract: In the measurement of coal-water mixture concentration during hydraulic punching permeability enhancement operations, traditional methods—such as the cofferdam method, sedimentation tank method, and weighing hopper method—suffer from low efficiency and accuracy. Tuning fork sensor technology also falls short in terms of precision and consistency, while single laser detection techniques have limited applicability. To address these issues, a laser-based transmission-reflection fusion device for coal-water mixture concentration measurement was proposed. A laser source and a reflected-light photodetector were installed on one side of the transport pipeline, and a transmitted-light photodetector was installed on the opposite side. The laser beam was directed into the coal-water mixture through a convex lens, and the transmitted-and reflected-light photodetectors converted the received optical energy into corresponding digital signals. The digital signals were superimposed and then processed for grayscale transformation and feature region selection, which helped reduce computational complexity and eliminate interference. The corresponding grayscale values were then calculated, and the relationship between grayscale values and coal-water mixture concentrations was established through polynomial regression, thereby enabling concentration measurement. The application results showed that, for coal-water mixture concentrations ranging from 2% to 20%, the minimum measurement error was 0.043%, the maximum error was 0.343%, the average error was 0.126%, and the standard deviation was 0.116%, meeting the accuracy requirements of hydraulic punching permeability enhancement operations.

     

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