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采煤机数字孪生导航截割运动规划理论与方法

苗丙 葛世荣

苗丙,葛世荣. 采煤机数字孪生导航截割运动规划理论与方法[J]. 工矿自动化,2024,50(8):1-13.  doi: 10.13272/j.issn.1671-251x.2024070063
引用本文: 苗丙,葛世荣. 采煤机数字孪生导航截割运动规划理论与方法[J]. 工矿自动化,2024,50(8):1-13.  doi: 10.13272/j.issn.1671-251x.2024070063
MIAO Bing, GE Shirong. Theory and method of shearer digital twin navigation cutting motion planning[J]. Journal of Mine Automation,2024,50(8):1-13.  doi: 10.13272/j.issn.1671-251x.2024070063
Citation: MIAO Bing, GE Shirong. Theory and method of shearer digital twin navigation cutting motion planning[J]. Journal of Mine Automation,2024,50(8):1-13.  doi: 10.13272/j.issn.1671-251x.2024070063

采煤机数字孪生导航截割运动规划理论与方法

doi: 10.13272/j.issn.1671-251x.2024070063
基金项目: 国家自然科学基金资助项目(52121003)。
详细信息
    作者简介:

    苗丙(1982—),男,河北邢台人,高级工程师,博士研究生,主要从事煤矿数字孪生及煤矿机器人相关研究工作,E-mail:16290495@qq.com

  • 中图分类号: TD632

Theory and method of shearer digital twin navigation cutting motion planning

  • 摘要: 为进一步提高采煤工作面的智能化水平,实现采煤机导航截割的自主推演、自主学习和自主优化,基于采煤机自主导航截割技术和数字孪生智采工作面的概念,提出了采煤机数字孪生导航截割运动规划的理论与方法,包括数字孪生理论及基于该理论的采煤机数字孪生导航截割运动规划系统的构建方法。围绕数字孪生理论,探索了智采工作面的物理场景、数字孪生模型的构建及数字孪生驱动、交互和演化机制。为满足不同应用需求,将数字孪生模型分为物理实体、孪生模型和孪生数据模型,详细分析了这3类模型的特点。介绍了由模型驱动、数据驱动和服务驱动组成的3种运行机制,这3种机制通过虚实交互逻辑实现了从感知智能到认知智能的转变。构建了采煤机数字孪生导航截割运动规划系统,该系统通过物理感知层、综合数据层、数据融合分析层及数字孪生服务层,支撑采煤机截割状态数字孪生、动态导航地图数字孪生、数字孪生强化学习环境和强化学习运动规划的服务功能;通过数字化手段将现实中的采煤机导航截割过程复制到数字孪生操作环境中,通过系统内各模块的调用实现数据的自适应融合、智能分析和最优规划。最后,在构建的数字孪生环境中比较深度Q网络−归一化优势函数(DQN−NAF)算法与深度确定性策略梯度(DDPG)算法在采煤机运动规划任务中的效果,结果表明DQN−NAF算法在解决采煤机数字孪生运动规划任务时展现出更优的效果和稳定性。

     

  • 图  1  采煤机数字孪生导航截割运动规划理论与方法架构

    Figure  1.  Framework of shearer digital twin navigation theory and method

    图  2  孪生模型逻辑结构

    Figure  2.  Logical structure of digital twin model (MDT)

    图  3  数据模型DBDT逻辑结构

    Figure  3.  Logical structure of the digital twin database data model

    图  4  数字孪生驱动机理

    Figure  4.  Digital twin driving mechanism

    图  5  PAPPC循环迭代逻辑结构

    Figure  5.  Loop iterative logic structure of perceotion-analysis-prediction-planning control(PAPPC)

    图  6  数字孪生交互逻辑结构

    Figure  6.  Digital twin interaction logical structure

    图  7  采煤机数字孪生导航截割运动规划系统架构

    Figure  7.  Framework of shearer digital twin navigation cutting motion planning system

    图  8  采煤机截割状态数字孪生

    Figure  8.  Digital twin of shearer ctting state

    图  9  煤层初始三维模型创建流程

    Figure  9.  Creation process of coal seam initial 3D model

    图  10  22214工作面煤层初始三维模型

    Figure  10.  Coal seam initial 3D model of 22214 working face

    图  11  动态导航地图数字孪生方法

    Figure  11.  Dynamic navigation map digital twin method

    图  12  地质体规划切片原理

    Figure  12.  Geological body planning slice principle

    图  13  采煤机俯仰采路径规划原理

    Figure  13.  Pitch mining path planning principle of shearer

    图  14  采煤机强化学习的基本框架

    Figure  14.  Basic framework of reinforcement learning of shearer

    图  15  强化学习算法与ML-Agents软件交互

    Figure  15.  Interaction between reinforcement learning algorithm and ML-Agnets software

    图  16  强化学习环境构建原理

    Figure  16.  Construction principle of reinforcement learning environment

    图  17  物理引擎作用原理

    Figure  17.  Principlel of physical engine function

    图  18  三维煤层体模型

    Figure  18.  The 3D coal seam model

    图  19  采煤机的牵引截割任务

    Figure  19.  Traction cutting task of shearer

    图  20  采煤机截割滚筒顶底板跟踪任务

    Figure  20.  Roof and floor tracking task of shearer cutting drum

    图  21  ML−Agents四场景加速训练

    Figure  21.  ML-Agents four-scene parallel accelerated training

    图  22  DQN−NAF和DDPG算法的平均收益

    Figure  22.  Average reward of DQN-NAF and DDPG algorithms

    图  23  DQN−NAF和DDPG算法性能对比

    Figure  23.  Performance comparison of DQN-NAF and DDPG algorithms

    表  1  截割阻力扭矩添加代码示例

    Table  1.   Example of adding code to cutting resistance torque

    public class ShearerScript : MonoBehaviour
    { public Rigidbody Shearer;
    public float forceX; // X轴力的大小
    public float forceY; // Y轴力的大小
    public float forceZ; // Z轴力的大小
    public Vector3 torque; // 扭矩向量
    void Start(){ Shearer= GetComponent<Rigidbody>(); }
    void ApplyTorque(){ Shearer.AddTorque(torque);}
    void FixedUpdate(){
    Vector3 forceOnX = transform.right * forceX;
    Vector3 forceOnY = transform.up * forceY;
    Vector3 forceOnZ = transform.forward * forceZ;
    Shearer.AddForce(forceOnX + forceOnY+ forceOnZ);
    ApplyTorque();}}
    下载: 导出CSV
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出版历程
  • 收稿日期:  2024-07-17
  • 修回日期:  2024-08-19
  • 网络出版日期:  2024-08-20

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