复杂条件工作面智能化开采关键技术及发展趋势

Key technology and development trend of intelligent mining in complex condition working face

  • 摘要: 复杂条件煤层地质条件参数变化数量多、参数变化范围大,其智能化开采是当前迫切需要解决的难题。分析了我国不同区域煤矿的主要地质条件特征及面临的问题,指出相较于综合机械化采煤,智能化开采对地质保障度的要求更高。地质条件越复杂,控制系统就越需要更精准的感知、更快速的分析与决策、更高的数据传输速率。以两淮地区“三软”煤层开采为例,探讨了其在智能化开采过程中面临的问题:煤壁频繁片帮、刮板输送机上窜下滑、相邻支架错位及咬合不紧密、护帮板不整齐、支架扎底、超前巷道变形,指出围岩(顶底板、煤壁)条件、煤层走向/倾向角度、矿压及超前巷道稳定性是影响工作面正常连续开采的5个因素。为解决上述5个因素条件参数变化带来的问题,需要从围岩参数感知、趋势分析、精细化控制、动力系统适应、自适应决策等方面研发出解决复杂条件工作面智能化开采的关键核心技术。详细阐述了目前实现复杂条件工作面智能化开采技术即液压支架护帮板精准控制及快速跟机技术、顶板分区协同支护技术、工作面装备姿态监测技术、工作面调直技术、上窜下滑控制技术、稳压供液控制技术、仿真决策系统平台和超前支护技术的应用现状、效果及后续需要解决的问题。指出对于多种复杂条件共存的煤层,关键元部件的机电液一体化设计、分布式控制方式、大数据的分析应用、装备群协同快速推进控制和实时仿真平台与智能决策系统的开发是后续研究的主要方向。

     

    Abstract: In complex condition coal seam, there are a large number of geological condition parameter changes and a large range of parameter changes. The intelligent mining is the difficult problem which needs to be solved urgently at present. This paper analyzes the main geological conditions and problems of coal mines in different regions of China, and points out that compared with fully-mechanized coal mining, intelligent mining requires higher geological security. The more complex the geological conditions, the more precise the perception, the faster the analysis and decision-making, and the higher the data transmission rate of the control system. Taking the mining of 'three soft' coal seam in Huainan and Huaibei areas as an example, the problems faced in the intelligent mining process are discussed. The coal wall is frequently spalling, the scraper conveyor moves up and down, the adjacent supports are dislocated and the occlusion is not tight, the guard plates are not neat, the supports are tied to the bottom, and the advance roadway is deformed. It is pointed out that the conditions of surrounding rock (roof, floor and coal wall), coal seam strike/dip angle, rock pressure and stability of advance roadway are the five factors that affecting the normal continuous mining of the working face. In order to solve the problems caused by the above five factors, it is necessary to develop the key core technologies to solve the intelligent mining of complex working face from the aspects of surrounding rock parameter perception, trend analysis, fine control, dynamic system adaptation and self-adaptive decision-making. The application status, effect and problems to be solved in the future of the intelligent mining technology of complex conditions working face, such as the precise control and rapid follow-up technology of hydraulic support guard plate, roof partition cooperative support technology, working face equipment attitude monitoring technology, working face straightening technology, moving up and down control technology, stable pressure liquid supply control technology, simulation decision-making system platform and advance support technology, are described in detail. It is pointed out that for the coal seam with many complex conditions, the main directions of follow-up researches are the electromechanical and hydraulic integrated design of key components, distributed control mode, analysis and application of big data, cooperative rapid advancement control of equipment group, and the development of real-time simulation platform and intelligent decision-making system.

     

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