综采工作面采煤机智能化技术研究现状

Research status of intelligent technology of shearer in fully mechanized working face

  • 摘要: 介绍了国内外采煤机智能化技术研究现状:国外从20世纪90年代起,采煤机智能化技术进入成熟发展阶段,在采煤机记忆截割、煤岩识别、机载主控软件及远程监控等方面取得引领性创新突破;国内采煤机智能化发展从引进吸收到自主创新,基本实现初级智能化综采作业。按照采煤机功能的不同进行智能化横向分类,分为采煤机智能感知、智能控制、智能诊断及智能通信4类:智能感知关键技术包括位姿感知、运行环境状态感知、机载视频感知、人员临近识别、智能防碰撞检测、直线度感知、煤岩识别感知;智能控制关键技术包括滚筒自动调高控制、自适应调速控制、环境瓦斯联动控制、煤流负载平衡控制、俯仰导向控制;智能诊断关键技术包括实时在线诊断技术和采煤机全生命周期管理;智能通信关键技术包括有线通信技术和无线通信技术。根据采煤机割煤过程中的人为干预情况进行智能化纵向分级,分为辅助自动化、初级自动化、高级自动化、智能化4个等级。通过采煤机智能化分类分级,可以直观地查阅采煤机智能化功能,并可通过判断条件确定采煤机所处智能化等级,为智能化矿井建设评级提供量化参考,同时也更清晰地展现采煤机智能化发展的脉络。

     

    Abstract: This paper introduces the research status of intelligent technology of shearer at home and abroad. Since the 1990s, the intelligent technology of shearers has entered a mature stage of development abroad, and leading innovations have been made in shearer memory cutting, coal and rock identification, airborne main control software and remote monitoring. The intelligent development of domestic shearers has shifted from introduction and absorption to independent innovation, basically realizing primary intelligent fully mechanized mining. According to the different functions of shearers, intelligent horizontal classification is divided into four categories, intelligent perception, intelligent control, intelligent diagnosis and intelligent communication. The key technologies of intelligent perception include posture perception, operating environment state perception, airborne video perception, personnel proximity identification, intelligent anti-collision detection, straightness perception and coal rock identification perception. The key technologies of intelligent control include drum automatic height adjustment control, adaptive speed adjustment control, environmental gas linkage control, coal flow load balance control, and pitch guidance control. The key technologies of intelligent diagnosis include real-time online diagnosis technology and the whole life cycle management of shearer. The key technologies of intelligent communication include wired communication technology and wireless communication technology. According to the human intervention in the coal cutting process of shearer, intelligent longitudinal gradation is divided into four grades, auxiliary automation, primary automation, advanced automation and intelligence. Through the intelligent classification and gradation of the shearer, the intelligent function of shearer can be visually consulted, and the intelligent grade of shearer can be determined by judging conditions, which provides quantitative reference for intelligent mine construction rating, and also shows the context of intelligent development of shearer more clearly.

     

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