隔爆型变频一体化永磁同步电动机研制

Development of explosion-proof permanent magnet synchronous motor with variable-frequency drive integratio

  • 摘要: 国内刮板输送机转动惯量大,启动转矩大,导致其驱动电动机的启动比较困难,普通的异步电动机难以胜任。针对该问题,研制了1 200 kW 隔爆型变频一体化永磁同步电动机。该电动机采用优化的电磁方案,将电磁负荷控制在合理范围内,可满足弱磁调速要求;结构设计充分考虑变频供电特点、隔爆性能要求及体积和质量限制,符合相关防爆要求,且结构紧凑;冷却方案设计充分考虑散热能力和余量,确保电动机有合理的温升限值。有限元分析结果表明,该电动机主轴挠度和强度、铁芯隔磁桥强度均在合理范围内。样机试验结果表明,该电动机具有良好的恒转矩特性和调速性能。

     

    Abstract: Domestic scraper conveyor has big rotary inertie and starting torque, which makes starting of its driving moter difficult, so the ordinary asynchronous motors can't fulfill the task. In view of the problem, explosion-proof permanent magnet synchronous motor with variable-frequency drive integration was developed. The motor uses optimized electromagnetic scheme to control electromagnetic load in a reasonable range, and meet requirements of weak magnetic speed control. Characteristics of variable frequency power supply, explosion-proof performance requirements and volume and weight restrictions are fully considered during structural design, the structure is compact and in line with relevant explosion-proof requirements. Cooling capacity and margin are fully considered in cooling program design to ensure that the motor has a reasonable temperature rise limit. The results of finite element analysis show that deflection and strength of spindle, and strength of core bridge are within a reasonable range. The prototype test results show that the motor has good constant torque characteristics and speed regulation performance.

     

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