中间卸载式长距离带式输送机驱动控制策略

Driving control strategy of intermediate unloading long distance belt conveyor

  • 摘要: 针对中间卸载式带式输送机在卸载滚筒的驱动控制不当时可能出现滚筒打滑、跳带、输送带松弛、物料堆积、中部和头部电动机功率负载不平衡等问题,提出利用Belt Analyst软件对2种中间卸载式输送机驱动控制方案进行仿真,并通过比较得出最优的多电动机协调方案:离主控制较近的驱动采用扭矩跟踪,相距较远的采用速度跟踪并延迟启动,延迟启动条件设为检测到2%额定带速较合理。为更好地减小输送带的动张力和消除输送带的黏弹性振动,分析比较了匀加速、组合匀加速、组合摆线、组合抛物线等4种速度控制方式的控制曲线和动载荷,得出合理的启动曲线应具有的特征:启动的时间足够长,以保证启动加速度小于规定的加速度;启动加速度较小且没有突变,因为动张力的大小主要取决于加速度最大值。

     

    Abstract: In view of problems such as roller skidding, belt jumping, belt loosening, material stacking, unbalanced power loads in the middle and head motors, which may occur when driving control of the intermediate unloading belt conveyor is controlled improperly, the paper proposed to use Belt Analyst software to simulate two kinds of driving control scheme of intermediate unloading belt conveyor, and the optimal multi-motor coordination scheme was obtained by comparison: the driver near the main control uses torque tracking, the driver far from the main control uses speed tracking and delay start, and the reasonable delay start condition is that the motor starts when 2% rated speed is detected. In order to reduce dynamic tension of the belt and eliminate the viscoelastic vibration of the belt, control curve and dynamic load of four kinds of speed control modes were analyzed and compared, including uniform acceleration, combined uniform acceleration, combined cycloid and combined parabola.And characteristics which reasonable start-up curve should have were obtained: start-up time is long enough to ensure that the starting acceleration is less than the specified acceleration; starting acceleration is small and there is no mutation since the magnitude of the dynamic tension depends primarily on the maximum acceleration.

     

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