重介质悬浮液密度宽域智能控制系统设计

Design of intelligent control system for dense medium suspension density with wide domai

  • 摘要: 为满足原煤煤质变化对重介质悬浮液密度大范围调节的需求,在重介质分选过程中采用反分流工艺,设计了一种重介质悬浮液密度宽域智能控制系统。利用BP神经网络建立了合格介质桶液位预测模型,以悬浮液密度实际值与设定值的偏差、合格介质桶液位实际值、分流阀开度及补水阀开度作为模型输入变量,经模型计算得出合格介质桶液位预测值;依据合格介质桶液位偏差与密度偏差,通过基于支持向量机的一对一多分类算法实现加介质、稳态、密度阶跃上升、密度阶跃下降控制模式切换,并依据控制模式自动调整分流阀、补水阀、加水阀开度及浓介质泵、反分流泵开启时间,从而实现密度大范围调节。该系统应用后密度波动范围稳定在±0.005 g/cm3,密度调节时间短。

     

    Abstract: In order to meet demand of adjusting dense medium suspension density in wide range due to change of raw coal quality, an intelligent control system for dense medium suspension density with wide domain was designed by using reverse split technology in dense medium separation process. BP neural network is used to establish liquid level prediction model of qualified medium barrel. Deviation between actual value and set value of suspension density, actual liquid level of qualified medium barrel and opening degree of shunt valve and water replenished valve are taken as input variables of the model, and predicted liquid level of qualified medium barrel is calculated through the model. According to liquid level deviation of qualified medium barrel and the density deviation, control mode switching of adding medium, steady state, density step up and density step down is realized through one-to-one multi-classification algorithm based on support vector machine. Opening degree of shunt valve, water replenished valve and water adding valve and opening time of thick medium pump and reverse shunt pump are automatically adjusted according to control mode, so as to realize wide range adjustment of density. Density fluctuation range is stable within ±0.005 g/cm3 and density adjustment time is short after application of the system.

     

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