Diagnosis method for planetary gear faults in shearer under strong noise interference

The health status of the planetary gears in the cutting section of shearer's rocker arm directly affects the cutting efficiency. The strong noise interference caused by multiple impacts during the cutting of coal and rock by the shearer, the complex gear structure, and the variable transmission path make it difficult to extract fault features. In order to solve the above problems, a fault diagnosis method for planetary gears in shearer based on spectral average denoising and correlation spectrum is proposed. Based on the distribution features of signal spectrum and the random features of noise, the spectrum average denoising method is adopted to suppress the interference of noise on the signal spectrum and obtain the signal denoising spectrum. The method constructs relevant spectra to establish the intrinsic relationship between few sample denoising spectra and multi sample denoising spectra, and reduce the demand for sample size for average spectrum denoising. The method uses a one-dimensional convolutional neural network (1D CNN) to establish an accurate mapping relationship between correlation spectra and fault categories, with correlation spectra as input and fault categories as output, to achieve planetary gear fault classification and recognition. The experimental verification of the fault diagnosis method for planetary gears in shearer based on spectral average denoising and correlation spectrum is carried out on the drivetrain diagnostics simulator transmission system fault diagnosis experimental platform. The results show that the method can enhance the key frequency that characterizes the fault features. The overall recognition rate for five types of health status signals of planetary gears, including normal, broken teeth, wear, missing teeth, and cracks, reaches 96%. Gear fault diagnosis can be effectively and accurately achieved when the signal-to-noise ratio is not less than 15 dB.