Volume 50 Issue 6
Jun.  2024
Turn off MathJax
Article Contents
Article Navigation >  Journal of Mine Automation  > 2024  >  50(6): 150-158
YAO Zhuo, WANG Wei, WEI Wenshu, et al. Analysis of dynamic and static features of intrinsically safe electromagnetic valves and optimization of influencing parameters[J]. Journal of Mine Automation，2024，50（6）：150-158.  doi: 10.13272/j.issn.1671-251x.2024020048
Citation: YAO Zhuo, WANG Wei, WEI Wenshu, et al. Analysis of dynamic and static features of intrinsically safe electromagnetic valves and optimization of influencing parameters[J]. Journal of Mine Automation，2024，50（6）：150-158.  doi: 10.13272/j.issn.1671-251x.2024020048
shu

Analysis of dynamic and static features of intrinsically safe electromagnetic valves and optimization of influencing parameters

doi: 10.13272/j.issn.1671-251x.2024020048

  • Beijing Tianma Intelligent Control Technology Co., Ltd., Beijing 101399, China

  • Received Date: 2024-02-27
  • Rev Recd Date: 2024-06-15
    • Available Online: 2024-07-10
    Abstract
  • In response to the problems of insufficient electromagnetic driving force and slow response speed of electromagnetic valves under the constraints of driving power and electromagnetic valve volume, the dynamic and static features of electromagnetic valves are analyzed. Through simulation analysis and prototype experiments, it is verified that improving the intrinsically safe electromagnetic force can significantly improve the response features of electromagnetic valves. A plan to improve the response features of electromagnetic valves by optimizing the electromagnetic force is determined. The evaluation indicators for the features of intrinsically safe electromagnets, including effective stroke index, average electromagnetic force index, and static comprehensive performance index, have been proposed to solve the problem of difficult performance evaluation of electromagnets caused by different stroke. The Maxwell electromagnetic simulation software is used to analyze the effects of changes in guide tube depth, armature radius, non working air gap, non working air gap, and pot mouth height on the static features of the electromagnet. The sensitivity of different parameters to the static features is obtained, providing a reference for selecting the size control range in parameter optimization. A second-order response surface model is constructed based on the results of orthogonal experiments to evaluate the comprehensive features of electromagnets using iron core structural parameters. Genetic algorithm is used to optimize the iron core parameters. The prototype test results show that the optimized electromagnetic force in the horizontal section of the electromagnet has increased by 56%, the effective stroke has increased by 26%, and the opening response time of the intrinsically safe electromagnetic valve has been shortened by 52.5%.

     

    • FullText(HTML)
  • loading
    • References(21)
  • [1]
    张良,李首滨. 实用智能化采煤控制技术[M]. 北京:应急管理出版社,2022.

    ZHANG Liang,LI Shoubin. Practical intelligent coal mining control technology[M]. Beijing:Emergency Management Press,2022.
    [2]
    张宏,廉自生,熊晓燕,等. 先导阀电磁铁的吸力特性数值模拟与试验[J]. 煤炭学报,2008,33(3):339-342.

    ZHANG Hong,LIAN Zisheng,XIONG Xiaoyan,et al. Numerical simulation and experiment of thrust characteristic on electromagnet of pilot valve[J]. Journal of China Coal Society,2008,33(3):339-342.
    [3]
    李其朋,丁凡. 比例电磁铁行程力特性仿真与实验研究[J]. 农业机械学报,2005,36(2):104-107.

    LI Qipeng,DING Fan. Simulation and experimental study on force-stroke characteristics of proportional solenoid[J]. Transactions of the Chinese Society of Agricultural Machinery,2005,36(2):104-107.
    [4]
    柴玮锋,廖瑶瑶,廉自生,等. 矿用电磁阀动静态特性分析[J]. 液压与气动,2020,44(8):42-48.

    CHAI Weifeng,LIAO Yaoyao,LIAN Zisheng,et al. Analysis of dynamic and static characteristics of mine-used electromagnetic valve[J]. Chinese Hydraulics & Pneumatics,2020,44(8):42-48.
    [5]
    毛乐园,周连刚. 影响比例电磁铁吸力的结构因素研究[J]. 液压气动与密封,2019,39(2):41-44.

    MAO Leyuan,ZHOU Liangang. Structure factors study on influencing proportional solenoid suction[J]. Hydraulics Pneumatics & Seals,2019,39(2):41-44.
    [6]
    董润鹏,庄劲武,胡鑫凯. 基于田口算法的电磁铁结构的优化设计[J]. 电测与仪表,2020,57(15):147-152.

    DONG Runpeng,ZHUANG Jinwu,HU Xinkai. Optimal design of electromagnet structure based on Taguchi method[J]. Electrical Measurement & Instrumentation,2020,57(15):147-152.
    [7]
    李勇,丁凡,邵森寅,等. 低功耗力控制型比例电磁铁的研究[J]. 煤炭学报,2009,34(6):849-852.

    LI Yong,DING Fan,SHAO Senyin,et al. Force-control type proportional solenoid with low power consumption[J]. Journal of China Coal Society,2009,34(6):849-852.
    [8]
    唐康,许益民. 高频响阀用比例电磁铁仿真优化及制作[J]. 计算机仿真,2019,36(4):157-162.

    TANG Kang,XU Yimin. Simulation optimization and production of high-frequency valve with proportional solenoid[J]. Computer Simulation,2019,36(4):157-162.
    [9]
    周如林. 几种矿用本安型电磁先导阀对比分析[J]. 煤矿机械,2020,41(9):73-75.

    ZHOU Rulin. Comparative analysis of several mine intrinsically safe electromagnetic pilot valves[J]. Coal Mine Machinery,2020,41(9):73-75.
    [10]
    董建麟,廖瑶瑶,袁红兵,等. 矿用电磁先导阀驱动策略[J]. 液压与气动,2021,45(9):31-37.

    DONG Jianlin,LIAO Yaoyao,YUAN Hongbing,et al. Driving strategy of mine-used solenoid pilot valve[J]. Chinese Hydraulics & Pneumatics,2021,45(9):31-37.
    [11]
    魏列江,李彬杰,严晓岚,等. 线圈匝数对高速开关电磁铁响应时间影响研究[J]. 液压气动与密封,2018,38(2):79-82.

    WEI Liejiang,LI Binjie,YAN Xiaolan,et al. Study on the influence of coil turns on the response time for high-speed switching electromagnet[J]. Hydraulics Pneumatics & Seals,2018,38(2):79-82.
    [12]
    吴波,廉自生,刘远波. 基于Maxwell的电磁铁吸力特性研究[J]. 太原理工大学学报,2011,42(5):490-493.

    WU Bo,LIAN Zisheng,LIU Yuanbo. The study of electromagnet thrust characteristics based on Maxwell[J]. Journal of Taiyuan University of Technology,2011,42(5):490-493.
    [13]
    李派霞,张小军,刘科明. 基于双电压驱动下高速开关阀的特性研究[J]. 液压与气动,2018,42(7):59-64.

    LI Paixia,ZHANG Xiaojun,LIU Keming. Response characteristics of high-speed on-off valve with double voltage driving[J]. Chinese Hydraulics & Pneumatics,2018,42(7):59-64.
    [14]
    满军,丁凡,李勇,等. 耐高压大行程高速开关电磁铁的动态特性[J]. 煤炭学报,2010,35(5):871-875.

    MAN Jun,DING Fan,LI Yong,et al. Dynamic characteristics of high-pressure long-stoke high-speed on-off solenoid[J]. Journal of China Coal Society,2010,35(5):871-875.
    [15]
    施光林,钟廷修. 高速电磁开关阀的研究与应用[J]. 机床与液压,2001,29(2):7-9,17.

    SHI Guanglin,ZHONG Tingxiu. On the researches of high speed solenoid on/off valve and its applications[J]. Machine Tool & Hydraulics,2001,29(2):7-9,17.
    [16]
    杨健康,廉自生,马飞. 影响本质安全型电磁铁静态吸力特性的关键参数分析[J]. 太原理工大学学报,2012,43(5):603-605,609.

    YANG Jiankang,LIAN Zisheng,MA Fei. An analysis of key parameters that affect the static suction characteristics of the intrinsically safe electromagnet[J]. Journal of Taiyuan University of Technology,2012,43(5):603-605,609.
    [17]
    熊梦琦. 6通径液压阀用本质安全型防爆电磁铁设计与吸力特性研究[D]. 湘潭:湖南科技大学,2016.

    XIONG Mengqi. Design and research of attraction characteristic of the intrinsically safe solenoid for 6 way hydraulic valve[D]. Xiangtan:Hunan University of Science and Technology,2016.
    [18]
    徐龙,吴会刚,王志民. 矿用本安电磁铁性能研究及优化[J]. 煤矿机械,2023,44(9):40-43.

    XU Long,WU Huigang,WANG Zhimin. Research and optimization on performance of mining intrinsically safe electromagnet[J]. Coal Mine Machinery,2023,44(9):40-43.
    [19]
    胡经文,马思宇,于瑞,等. 基于磁源重构的本安型电磁铁动态性能优化设计[J]. 华中科技大学学报(自然科学版),2023,51(12):45-51.

    HU Jingwen,MA Siyu,YU Rui,et al. Research on dynamic characteristics of intrinsically safe water-based solenoid pilot valve[J]. Journal of Huazhong University of Science and Technology (Natural Science Edition),2023,51(12):45-51.
    [20]
    李再天. 6通径本质安全型电磁换向阀设计与优化研究[M]. 杭州:浙江大学,2022.

    LI Zaitian. Design and optimization study of 6 diameter intrinsically safe directional solenoid valve[M]. Hangzhou:Zhejiang University,2022.
    [21]
    陈超鹏,全伟,吴明亮,等. 基于离散元法的油菜移栽垂直入土式成孔部件参数优化[J]. 湖南农业大学学报(自然科学版),2019,45(4):433-439.

    CHEN Chaopeng,QUAN Wei,WU Mingliang,et al. Parameter optimization of vertical soil-filling hole-forming parts for rapeseed transplantation based on discrete element method[J]. Journal of Hunan Agricultural University (Natural Sciences),2019,45(4):433-439.
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(16)  / Tables(5)

    Get Citation
    PDF
    XML

    Article Metrics

    Article views (97) PDF downloads(8) Cited by()
    Proportional views
    Related

    苏ICP备 05016349号-2

    Supported by: Beijing Renhe Information Technology Co. Ltd.  Visits：    

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return