2017 Vol. 43, No. 7

Display Method:
AQ 6201-2017 General Technical Requirements of Coal Mine Safety Monitoring System (draft for approval)
SUN Jiping
2017, 43(7): 1-6. doi: 10.13272/j.issn.1671-251x.2017.07.001
Abstract:
The standard stipulates product classification, general requirements, environmental conditions, power supply, system design requirements, basic functions, software functions, main technical indexes, transmission performance, power fluctuation adaptability, working stability, anti-interference ability and explosion-proof performance of coal mine safety monitoring system. The standard is applicable to coal mine safety monitoring system used in coal mine.
Environmental target image recognition of coal mine rescue robot
GONG Gu, ZHU Hua
2017, 43(7): 7-11. doi: 10.13272/j.issn.1671-251x.2017.07.002
Abstract:
In view of problems that traditional scale-invariant feature transform(SIFT) algorithm has calculation redundancy in searching key points of vision images and poor real-time performance in target recognition, an improved SIFT algorithm was proposed which was applied to coal mine rescue robot to realize environmental information perception and target recognition matching. The improved SIFT algorithm adopts Mahalanobis distance to replace Euclidean distance in the traditional SIFT algorithm and simplifies extraction of the image feature points, avoids mismatching of feature point. The field test results show that the improved SIFT algorithm improves real-time performance in underground environmental target recognition and accuracy of target matching of coal mine rescue robot, which makes visual premise for realizing obstacle-avoidance and walking of coal mine rescue autonomous robot.
Development of hierarchical monitoring system of operating state of hydraulic support
ZHANG Wenjie, SONG Jiancheng, TIAN Muqin, XU Chunyu, QIAO Jianqiang, MA Bin
2017, 43(7): 12-17. doi: 10.13272/j.issn.1671-251x.2017.07.003
Abstract:
In view of problem that current condition monitoring system of hydraulic supports has low concentration degree of parameters monitoring and cannot provide real-time data for local and centralized control at the same time, a hierarchical monitoring system of operating state of hydraulic support based on RS485 communication network was developed. The system adopts support controller to gather running parameters of each sensor in real-timely and send the operation parameters to adjacent support controller on working face through the RS485 communication , so as to provide real-time data for local control; At the same time, the system uses the RS485 communication to send the operation parameters to end controller and centralized control computer, so as to provide real-time data basis for centralized control. The results of underground industrial test show that the system can realize functions of continuous acquisition, real-time uploading and centralized management of hydraulic support operating parameters, meets the needs of mine actual production.
Parameterized CAE analysis system of shearer parts
ZHANG Litao, DING Hua, WANG Yiliang
2017, 43(7): 18-22. doi: 10.13272/j.issn.1671-251x.2017.07.004
Abstract:
In order to avoid complicated pretreatment setting of finite element analysis of shearer parts, reduce threshold of the finite element analysis and improve efficiency of finite element analysis of shearer parts, a parameterized CAE analysis method of shearer parts was studied and developed by use of UG secondary development tool and VS2012 programming software. The system can directly make the parameterized CAE analysis of the shearer parts in UG software, directly call pretreatment dialog box to set before finite element analysis, and directly call calculating solver by program to complete analysis process, so as to realize the parametric CAE analysis of key parts of shearer, avoids data loss in data conversion by different softwares, and improves analysis efficiency. The effectiveness of the system is verified by an example.
Design of automatic shunt control system in dense-medium separation process
DONG Zhiyong, WANG Ranfeng, FAN Minqiang, FU Xiang
2017, 43(7): 23-27. doi: 10.13272/j.issn.1671-251x.2017.07.005
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Abstract:
In view of problems of poor accuracy and high medium consumption of manual control of shunt in dense-medium separation process , an automatic shunt control system in dense-medium separation process was designed, and opening prediction model of the shunt valve based on the least squares support vector machines was established. The parameters including suspension density, coal slime content, qualified medium tank level and opening degree of water supply valve are collected by sensors, which are used as input variables of opening prediction model of the shunt valve. Output value of opening degree of the shunt valve is calculated by the model and then is sent to PLC, so as to control operation of the shunt valve and realize automatic shunt control. The application results show that the density fluctuation of suspension liquid can be controlled in the range of ±0.005 g/cm3, and the ton coal dense-medium consumption is reduced by 0.216 kg.
Self-service truck loading system in coal mine
GUO Xi
2017, 43(7): 28-31. doi: 10.13272/j.issn.1671-251x.2017.07.006
Abstract:
For complicated process and low efficiency of current truck loading in coal mine,a design scheme of self-service truck loading system in coal mine was proposed on the basis of operation mode of self-service petrol station. Structure of existing truck loading station of coal mine is optimized, namely light scale, heavy scale and truck loading station are integrated, and some equipments inside the station are streamlined, so as to reduce construction cost of the system. Self-service truck loading is realized by use of key technologies of one key starting and stopping for feeding system, parking space discrimination, wireless remote-control loading, etc. The application results show that work flow of the system is reduced to one from three, construction cost is reduced to 6.5×106 yuan from 8×106 yuan, time consumption is reduced to 60 s from 270 s, the number of operators is reduced to 3 from 18, and production capacity is increased to 2 300 t/h from 1 000 t/h. The system achieves a goal of cutting staff and increasing efficiency.
Development of mine-used flameproof three-phase asynchronous motor with high voltage and high efficiency
LIU Yanhua, QIAO Jianwei, HUO Dayong, LIAN Han
2017, 43(7): 32-36. doi: 10.13272/j.issn.1671-251x.2017.07.007
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Abstract:
In view of problems of energy waste and environmental pollution caused by high power consumption and low efficiency of existing motors, a mine-used flameproof three-phase asynchronous motor with high voltage and high efficiency was developed. Development goals, selection of slot matching of stator and rotator, determination of punch size of stator and rotator, main parameters design in electromagnetic calculation, and structure design of the motor were introduced detailedly. Prototype test results show that test values of efficiency of the developed motor are more than the value of energy efficiency grade of 1evel 1 in GB 30254-2013 High Voltage Three-phase Cage Asynchronous Motor Energy Efficiency Limit and Energy Efficiency Level, and at the same time, it can meet design requirements of low noise and low vibration.
Research on acoustic emission characteristics of loaded sandstone based on R/S analysis
WEI Yang, LI Zhonghui, ZHANG Zhibo, KONG Yanhui, YIN Shan, LIU Shuaijie, CHENG Fuqi
2017, 43(7): 37-42. doi: 10.13272/j.issn.1671-251x.2017.07.008
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Abstract:
In order to research response law of acoustic emission signal in various stages of time series during destruction process of sandstone, the uniaxial compression test of sandstone was carried out. The Hurst exponent and fractal dimension of the acoustic emission counting time series were obtained based on the R/S time series analysis. The results of test and analysis show that the acoustic emission signal has a good correspondence with the internal crack evolution of the sandstone. The time series of the acoustic emission signal of sandstone failure follows the R/S statistical law and fractal law. In the subintervals of the time series, the Hurst exponent is more than 1/2, showing persistent, that is, the resulting acoustic emission signal shows an increasing trend with the increase of time. The fractal dimension has the characteristics of falling-rising-falling and reaches the lowest at the time of sandstone failure. This trend is consistent with the development of micro-cracks in sandstone.
Rescue robot swing arm driving system and its balance control method
LIU Jia, HU Jinzhi
2017, 43(7): 42-47. doi: 10.13272/j.issn.1671-251x.2017.07.009
Abstract:
For limitation of the maximum permitted size and weight, a mine rescue robot(MRR) swing arm driving system was designed by taking a form of single-inverter driving dual-motor. The system model was built by use of weighted sum method, and current relationship of the dual-motor of the model was deduced and analyzed. For inconsistent MRR swing arm loads caused by complicated working conditions in coal mine underground, a balance control method for the system was proposed based on active damping mechanism. The method was tested by use of a 15 kW MRR prototype, and the result shows that the method can realize dynamic matching of torque under condition of inconsistent MRR swing arm loads.
Driving control strategy of intermediate unloading long distance belt conveyor
HUANG Zhonghe, WANG Shibo
2017, 43(7): 48-52. doi: 10.13272/j.issn.1671-251x.2017.07.010
Abstract:
In view of problems such as roller skidding, belt jumping, belt loosening, material stacking, unbalanced power loads in the middle and head motors, which may occur when driving control of the intermediate unloading belt conveyor is controlled improperly, the paper proposed to use Belt Analyst software to simulate two kinds of driving control scheme of intermediate unloading belt conveyor, and the optimal multi-motor coordination scheme was obtained by comparison: the driver near the main control uses torque tracking, the driver far from the main control uses speed tracking and delay start, and the reasonable delay start condition is that the motor starts when 2% rated speed is detected. In order to reduce dynamic tension of the belt and eliminate the viscoelastic vibration of the belt, control curve and dynamic load of four kinds of speed control modes were analyzed and compared, including uniform acceleration, combined uniform acceleration, combined cycloid and combined parabola.And characteristics which reasonable start-up curve should have were obtained: start-up time is long enough to ensure that the starting acceleration is less than the specified acceleration; starting acceleration is small and there is no mutation since the magnitude of the dynamic tension depends primarily on the maximum acceleration.
Damage analysis and lifetime prediction of round-link chain of mine-used scraper conveyor
ZHANG Ke, YANG Shiwen, GAO Huifeng, LIU Sirong
2017, 43(7): 53-57. doi: 10.13272/j.issn.1671-251x.2017.07.011
Abstract:
A three-dimensional model of round-link chain of scraper conveyor was established by 3D software CATIA, contact-impact process of round-link chain was simulated and analyzed by finite element analysis software ANSYS. The analysis results show that stress is concentrated on the contact area between the round-link chains and joint between straight arm and curved arm when the round-link chain is in instant startup state. The joint between the straight arm and curved arm is the weakest area of the round-link chains, and it is easy to break, so stiffness was should be strengthened in design.The contact area between the round-link chains is rubbed continuously during transmission process, and the round-link chains are broken by repeated alternating load. Lifetime of the round-link chain was predicted by theory of fatigue damage accumulation, and draw conclusion: the minimum lifetime of the round-link chain is 49 073 cycles, position of the minimum lifetime is the joint between the straight arm and curved arm. The analysis results can provide basis for optimization design of the round-link chain.
Influence of structural parameters of drum of horizontal screw decanter on separation performance
DAI Zhaohui
2017, 43(7): 57-61. doi: 10.13272/j.issn.1671-251x.2017.07.012
Abstract:
Influence of length-diameter ratio and half cone angle of drum of horizontal screw decanter on separation performance was researched by use of numerical simulation method. 3D model building and meshing of horizontal screw decanter were introduced as well as numerical simulation process. The research results show that separation effect and separation efficiency of horizontal screw decanter is the best when the length-diameter ratio of drum is 4.3; coal slurry is squeezed stronger and it is good for dehydration of coal mud with the best seperation efficiency of the horicontal screw decanter when the half cone angle of drum is 9°.
Research on coupling mechanism of three-coil wireless power transmission system
LIU Suqi, TAN Jianping, WEN Xue
2017, 43(7): 62-69. doi: 10.13272/j.issn.1671-251x.2017.07.013
Abstract:
In view of problems that transmission performance of three-coil wireless power transmission system would change with moving of relay coil, coupling mechanism of three-coil wireless power transmission system was researched. An equivalent circuit model of the wireless power transmission system was built which is based on three-coil structure, and basic characteristic formula of output power gain and transmission efficiency were deduced. Interaction mechanism of the output power gain, transmission efficiency and characteristic parameters were analyzed, and laws of the output power gain and transmission efficiency of the system were obtained. The wireless power transmission experiment system was developed which verifies correctness of the theoretical analysis.
Analysis of modulation and demodulation mode of voice signal in mine through-the-earth communicatio
YIN Siyu, TAO Jinyi, LYU Ji, WU Rui
2017, 43(7): 69-72. doi: 10.13272/j.issn.1671-251x.2017.07.014
Abstract:
According to characteristics of various modulation and demodulation modes, bit error rate of modulation modes including binary amplitude shift keying, binary frequency shift keying and binary differential phase shift keying under different demodulation modes were simulated and compared on the basis of characteristics of mine through-the-earth communication channel. The results show that the binary frequency shift keying coherent demodulation mode can reduce the bit error rate in transmission process of voice signal effectively, and improve reliability and accuracy of the through-the-earth communication with certain ability to resist noise and frequency selective fading, which is more suitable for modulation and demodulation of voice signal in mine through-the-earth communication.
A protection method for shunt capacitor bank in mine-used reactive power compensation device
HE Ziyuan, YU Qun, CHEN Zhihui
2017, 43(7): 73-76. doi: 10.13272/j.issn.1671-251x.2017.07.015
Abstract:
For high cost, poor sensitivity, complex protection setting calculation existed in current protection methods for shunt capacitor band in mine-used reactive power compensation device, characteristics of capacitor current distribution and fault were analyzed when shunt capacitor bank in mine-used reactive power compensation device broke down, and conclusions were gotten including that three-phase unbalanced grounding capacitor current would result in non-zero zero-sequence current when fault occurred, and zero-sequence current of non-fault capacitor bank was different with the one of fault capacitor bank. According to above conclusions, a protection method for shunt capacitor bank in reactive power compensation device was proposed which took zero-sequence current as criteria. The simulation results verify effectiveness and feasibility of the method.
A comprehensive analysis method for automatic pre-alarming of coal mine
LI Yaru, LU Donggui, HAN An
2017, 43(7): 73-96. doi: 10.13272/j.issn.1671-251x.2017.07.020
Abstract:
For problems that existing integrated automation system of coal mine could not trace to source of failure warning and checked failure causes difficultly, a comprehensive analysis method for automatic pre-alarming of coal mine was proposed. The method, which is based on accident-causing theory, takes forward and backward inference of failure warning information of the integrated automation system through constructing abnormal event correlating graph, so as to check primordial cause of the abnormal event and forecast other events caused by the abnormal event. The method realizes linkage monitoring of correlative information of abnormal event.
Design of remote digital monitoring system of mine local ventilator
LIU Xiaoma
2017, 43(7): 77-81. doi: 10.13272/j.issn.1671-251x.2017.07.016
Abstract:
In view of problems that mine local ventilator monitoring system has not communication interface used in No.1 Coal Mine of Pingdingshan Coal Group Co. Ltd., and ground control station ca't understand running state of ventilator in real-time, a set of remote digital monitoring system of mine local ventilator was designed. The system is mainly composed of ground monitor station, communication controller, ventilator controller, each part was accessed to the industrial Ethernet to form independent digital monitoring system through data switching exchange, so as to realize data sharing and jointly complete the remote monitoring of underground local ventilator. The field test results show that the system implements functions of real-time display, control and fault alarm of running status of local ventilator and feeder switch; implements combination of local control,remote control of the local ventilator and achieves unattended condition; implements linkage of the local ventilator and the air speed detection system, so as to achieve the effect of energy conservation and emissions reduction.
Bearing fault diagnosis based on recurrence plots and local non-negative matrix factorizatio
CHENG Jie, LI Siran
2017, 43(7): 81-85. doi: 10.13272/j.issn.1671-251x.2017.07.017
Abstract:
In view of non-stationary characteristics of bearing vibration signal and difficulty of extracting fault parameters in reality, a bearing fault diagnosis based on recurrence plots and local non-negative matrix factorization was proposed. Firstly, recurrence plots of the collected bearing vibration signal is analyzed and gray scale is generated. Then, characteristic parameters of the recurrence plots are extracted by the local non-negative matrix decomposition to obtain coefficient coding matrix. Finally, classifier is used for pattern recognition of coding matrix, so as to achieve automatic diagnosis of bearing failure. The method is applied to four kinds of typical bearing fault diagnosis cases, and the application results show that the method can calculate characteristic parameters adaptively for recurrence plots of different operating conditions and avoid influence of human factor on accuracy rate of diagnosis with better adaptivity and robustness.
Design of temperature detection device for drum of belt conveyor
ZHANG Li
2017, 43(7): 86-89. doi: 10.13272/j.issn.1671-251x.2017.07.018
Abstract:
For difficult wiring and big measuring error existed in traditional temperature detection methods for drum of belt conveyor, a temperature detection device for drum of belt conveyor based on radio frequency communication was designed. Detection terminal collects temperature data through tire pressure sensor chip SP370 which integrates functions of temperature detection and radio frequency emission, and receiver terminal, which is composed of radio frequency receiver chip, microcontroller and CAN transceiver, receives the temperature data and sends it to CAN bus.The test results show that the device meets requirements of field application, whose measuring error is ±3.73 ℃ and single button battery can provide continuous current for the detection terminal for over 1.5 a.
Application analysis of WiFi communication technology in coal mine informatizatio
WANG Jun, GU Yidong, ZENG Ke
2017, 43(7): 90-93. doi: 10.13272/j.issn.1671-251x.2017.07.019
Abstract:
In view of requirements of network expansibility, compatibility and communication rate of mine communication system for coal mine informatization, features of WiFi communication technology were introduced, typical applications of WiFi communication technology in coal mine informatization were analyzed from aspects of extension of wired communication network, wireless dispatching communication, emergency communication, data collection and control command transmission. A view was pointed out that WiFi communication technology should be integrated with 4G communication technology, mine Internet of things communication technology and so on, so as to promote further development of coal mine informatization.