2017 Vol. 43, No. 11

Display Method:
Accelerating construction of mine Internet of things
SHI Weizu
2017, 43(11): 1-4. doi: 10.13272/j.issn.1671-251x.2017.11.001
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Abstract:
Measurements and achievements about promoting mine Internet of things construction by State Administration of Work Safety during the 12th Five-Year Plane period were summarized. Key layouts of constructing mine Internet of things in the 13th Five-Year Plane period were expounded. It was pointed out that construction of mine Internet of things should be accelerated for improving safe production supervision ability and accident prevention ability of mine enterprises. And top-down design of mine Internet of things should be further perfected in construction process of mine Internet of things, and combined with cloud platform construction of mine Internet of things and big data technology, so as to realize forecast of mine safe production status.
Present situation and development countermeasures of coal mine safety monitoring and control system intelligentizatio
WANG Congxiao
2017, 43(11): 5-10. doi: 10.13272/j.issn.1671-251x.2017.11.002
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Abstract:
Present situation of coal mine safety monitoring and control system intelligentization was analyzed, such as difficult pseudo-data identification, complex installation and use of the system, simple function of fault diagnosis, difficult measurement of conformity between installation and use and standard requirements, single alarm disposal mechanism. Development countermeasures of coal mine safety monitoring and control system intelligentization were proposed according to requirements of Technology Schemes of Upgrading of Coal Mine Safety Monitoring and Control System, which included software pseudo-data identification, equipment self-identification installation, system self-diagnosis, grading alarm disposal mechanism, prediction and pre-warning of gas emission and fire.
Research on gas monitoring fusion of fixed place and mobile situation in coal mine underground
HE Yaoyi, HE Anmin, AN Shigang, WU Maohan
2017, 43(11): 11-15. doi: 10.13272/j.issn.1671-251x.2017.11.003
Abstract:
Existing gas monitoring of fixed place and mobile situation in coal mine underground is realized by safety monitoring system and intelligent gas inspection system separately. Monitoring data in the two systems has no relevance. Application status of the two systems was analyzed as well as existing problems. A viewpoint was proposed that data of the two systems could be fused, thus gas monitoring in fixed places and mobile gas detection in operation places could be supplementary to each other, so as to realize underground gas monitoring with no dead space. Main problems in data fusion of the two systems were researched, which were unifying monitoring data property, position information, data storage mode and data expression mode, and unifying monitoring data, time information and space information. Key technologies of the data fusion were also researched including main data management platform, accurate positioning of underground and a map of GIS.
Research on intelligent video analysis and early warning system for mine
ZHANG Liya
2017, 43(11): 16-20. doi: 10.13272/j.issn.1671-251x.2017.11.004
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Abstract:
For the problem that existing mine video monitoring system could only monitor environment and equipment operation status, but could not effectively monitor moving targets behavior such as person, an intelligent video analysis and early warning system for mine was designed. The system composition and architecture were introduced, and system realization principle was expounded taking belt coal-piling detection and person behavior detection and recognition as examples. Some tests were taken out in coal mine underground including belt coal-piling detection, person detection in danger area, system recognition rate and system response time. The tests results show that the system can effectively detect coal amount on belt and danger area range, whose recognition response time is not more than 2 seconds and successful recognition rate is not less than 98%.
Research on vehicle video image stabilization algorithm for mine
CHENG Deqiang, HUANG Xiaoli, LI Hang, WANG Haoyu, LI Shangtong
2017, 43(11): 21-26. doi: 10.13272/j.issn.1671-251x.2017.11.005
Abstract:
For high error matching rate and poor real-time performance of global motion vector estimation caused by foreground moving target and high noise in video image captured by mine vehicle camera system, a vehicle video image stabilization algorithm for mine was proposed which was based on ORB feature matching and improved particle filter. In motion vector estimation stage, ORB algorithm is used to complete extraction of image feature points firstly. Then continuous three-frame difference method based on image block is adopted to quickly mark foreground movement area jointing space-time consistency criteria. Combined with foreground mark area, location of feature points is selected for the first time, and retained points are registered. Finally, affine transformation model is used to estimate motion vectors among frames. In motion filtering stage, a real-time particle filter algorithm based on estimation window is used to filter jitter components, and compensation parameters are obtained. The experimental results show that the proposed algorithm can effectively avoid influence of foreground moving target on image stabilization precision, and has quick processing speed.
Research on coordinate control of underground main coal transport route
LI Jilai
2017, 43(11): 27-30. doi: 10.13272/j.issn.1671-251x.2017.11.006
Abstract:
For problems of energy waste and equipment wear existed in inverse coal flow start of underground main coal transport route equipments, which was failure to adjust control according to actual transport condition, a storage and transport model of main coal transport route in underground coal mine was built according to spatial relationship between belt conveyor and coal bunker, and a coordinate control strategy of the main coal transport route was proposed, which took realization of the maximum volume of the storage and transport model under constraint conditions as target. The application result shows that the strategy can realize energy-saving and efficient coordinate control of the main coal transport route.
Design of remote wireless monitoring system for coal mine main ventilator
SHEN Ruijie, WU Xinzhong, NIU Honghai, ZHANG Zhaolong, XIA Lingxiang, ZHOU Cheng
2017, 43(11): 30-34. doi: 10.13272/j.issn.1671-251x.2017.11.007
Abstract:
The main ventilator room of coal mine is remote and difficultly covered by wired network, so as to cause main ventilator monitoring system falling into information island. For above problem, a design scheme of remote wireless monitoring system for coal mine main ventilator based on mobile platform was put forward. The system uses a GPRS DTU to communicate with PLC for collecting field monitoring data, and the data is uploaded to a cloud data sever through GPRS network. On the other hand, mobile client based on Android system accesses the cloud data sever by use of socket communication mode through 3G, 4G or WiFi wireless network, so that users can remotely monitor operation status of coal mine main ventilator anytime and anywhere. The test results verify feasibility of the system.
A display implementation method of coal mine business data based on 3DGIS
ZHANG Weiguo
2017, 43(11): 35-38. doi: 10.13272/j.issn.1671-251x.2017.11.008
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Abstract:
A display implementation method of coal mine business data based on 3DGIS was put forward. The method adopts way of data center to manage basic spatial data and business system data. Combining with 2DGIS and 3DGIS, it can comprehensively and intuitively show coal mine business data taking desktop platform and Web platform as the carrier. The method not only can provide intuitive and efficient way of data acquisition and perception for coal users, but also can provide functions of efficient space analysis and hidden information mining.
Life prediction methods of mine main drainage equipment based on data drive
GUO Wenqi, SONG Jiancheng, TIAN Muqin
2017, 43(11): 39-48. doi: 10.13272/j.issn.1671-251x.2017.11.009
Abstract:
Taking centrifugal pump of mine drainage system as research object, the paper introduced basic principles, related cases, advantages and disadvantages, unsolved problems of four kinds of life prediction methods based on data driven, namely machine learning method, multivariate statistical analysis method, characteristic extracting method and information fusion method, and expounded their applications in centrifugal pump life prediction. Meanwhile it pointed out development trend of the centrifugal pump life prediction: life recession index should be diversified, and all kinds of normal centrifugal pump indexes show that the centrifugal pump works normally, the more comprehensive consideration, the higher the prediction reliability; decision layer information should be highly integrated, and factors such as vibration signal, dynamic friction torque and pump head will change with decay of life, so results will be better to fuse these information into life prediction; feature layer information should be integrated, and integrating various prediction models or establishing a hybrid model with many advantages can better meet industrial requirements.
Analysis of wireless signal coupling law on coal face
YANG Changjun, ZHANG Shen
2017, 43(11): 48-53. doi: 10.13272/j.issn.1671-251x.2017.11.010
Abstract:
For the problem of wireless sensor network (WSN) transmission on coal face, communication space of coal face was divided into two spaces according to its wireless communication characteristics. Influence of hydraulic supports on WSN node communication of coal face was analyzed by use of ray tracing method, and three signal transmission areas on coal face were defined for wireless signal source, which were near area, transitional area and far area. Numerical calculation of each signal transmission area was taken out, and a law was gotten that signal coupling of two communication spaces was only in the near area of wireless signal source. A strategy of WSN node distribution on coal face was proposed according to the law, which was simulated in NS2 soft. The simulation results show that the strategy has long network lifetime and good effect of date receiving and sending.
Fatigue and modal analysis of guided sliding boots of shearer
LI Jiangyun, WANG Yiliang, YANG Zhaojian
2017, 43(11): 54-57. doi: 10.13272/j.issn.1671-251x.2017.11.011
Abstract:
Static strength, fatigue and modal analysis of guided sliding boots of shearer were done based on ANSYS combined with actual working conditions of a certain type shearer. The analysis results show that cutting resistance and traction force of the shearer are not in a straight line, resulting in a significant axial force on the guided sliding boots, which is its main cause of damage; the maximum stress of the guided sliding boots is about 200 MPa, which is 70% of allowable stress; the weakest part of the sliding boots is located below pin hole; natural frequency and vibration mode of the guided sliding boots in normal cutting process of coal wall are obtained using modal analysis module in ANSYS software. The analysis conclusion can provide theoretical guidance for optimal design of the guided sliding boots of shearer.
Research of deformation of roadway surrounding rock under effect of high horizontal stress in Gaojiapu Coal Mine
ZHU Liu
2017, 43(11): 58-62. doi: 10.13272/j.issn.1671-251x.2017.11.012
Abstract:
In order to study deformation characteristics of roadway surrounding rock under effect of high horizontal stress in Gaojiapu Coal Mine, geostress of Gaojiapu Coal Mine was measured. The results indicate that Gaojiapu Coal Mine is dominated by horizontal stress. The maximum horizontal principal stress is 38.67 MPa and azimuth angle is 227.30°. Numerical simulation and field test of surrounding rock deformation of two return airways with different angles between roadway axis and the maximum horizontal principal stress direction were conducted. The results show that distribution of plastic zone is near the roadway surrounding and shows oval shaped when angle between the roadway axis and the maximum horizontal principal stress direction is 12°. Plastic zone of roof develops on top corners of the roadway and is similar to square when angle between the roadway axis and the maximum horizontal principal stress direction is 78°. The damage degree of roadway roof and floor is higher than that of two sides, and the larger the angle between the roadway axis and the maximum horizontal principal stress direction, the greater the deformation of surrounding rock.
An underground positioning algorithm of offset error correction based on RSSI
HOU Beibei, SONG Yulong, CAO Shuo
2017, 43(11): 63-69. doi: 10.13272/j.issn.1671-251x.2017.11.013
Abstract:
In view of problems that the weighted centroid algorithm based on RSSI would appear error of three-side measuring area selection, only use distances between nodes to measure influence of beacon nodes, but neglect standard deviations of errors in every signal transmission path are different, an underground positioning algorithm of offset error correction based on RSSI was proposed. The algorithm combines with the idea of weighted centroid, and uses RSSI distance model to measure distance between nodes. After obtained the distance information, it can measure the distance error between nodes through probability distribution analysis of standard deviation of the random variables in the ranging error, and then corrects the offset error of the random variables, finally obtains the positioning results with higher precision. The simulation results show that the positioning accuracy improves 19% compared with the weighted centroid algorithm, and the stability of positioning results also has great improvement.
Research on three-dimensional mine roadway system based on WebGL
LI Yun, SU Xiaodong, DONG Jiayan, HUANG Le
2017, 43(11): 70-74. doi: 10.13272/j.issn.1671-251x.2017.11.014
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Abstract:
Architecture of three-dimensional mine roadway system based on WebGL was introduced, basic problems of data source processing, roadway topology network construction and roadway model construction were studied, and data preprocessing and cleaning, rule modeling, data format conversion, two-dimensional and three-dimensional view correspondence, path analysis and other key technologies were analyzed. The system achieves three-dimensional roadway visualization and maintains three-dimensional roadway topological relations.
Research on characteristics of air gap of speed-regulation magnet coupler under condition of constant load
GUO Yongcun, CHEN Jiankang, HU Kun, WANG Pengyu, WANG Shuang, FANG Cheng
2017, 43(11): 74-79. doi: 10.13272/j.issn.1671-251x.2017.11.015
Abstract:
Taking axial permanent magnet asynchronous speed-regulation magnetic coupler as research object, a mathematical model of output speed and air gap of speed-regulation magnetic coupler was built based on magnetic circuit method, characteristics of the air gap of magnetic coupler were analyzed, relation between the air gap and output speed of the magnetic coupler under condition of constant load was studied, and variation law of corresponding output speed with different air gaps of the magnetic coupler was obtained: with increasing of the air gap between copper disc and permanent magnet disc, output speed of the magnetic coupler decreases; when the air gap increases linearly from 2.5 mm to 12.5 mm, the output speed decreases gradually from 773 r/min to 723 r/min; when the load torque keeps constant, with increasing of the air gap, power loss increases gradually, and when the air gap increases linearly from 2.5 mm to 12.5 mm, the experimental power loss gradually increases from 565 W to 1 613 W. In actual operation, power loss can be reduced by reducing the air gap properly. The results of the research have a certain guiding significance for the output speed control of the speed-regulation magnetic coupler under condition of constant load.
Study on wind-light-pumped-storage combined complementary power generation system
WEN Ying, WU Shenglei
2017, 43(11): 80-85. doi: 10.13272/j.issn.1671-251x.2017.11.016
Abstract:
In view of problems that waste mine can easily cause surface subsidence and soil erosion, the paper proposed to transform corresponding underground area into pumped-storage power station, and then combined with wind-light complementary system to establish wind-light-pumped-storage combined complementary power generation system. Tracking load curve and minimizing system output volatility are taken as the optimization target to establish output mathematical models of wind power generation, photovoltaic power generation and pumped-storage power stations. Improved particle swarm optimization algorithm is used to solve the models under the constraint condition of considering wind-light complementary characteristics and power transmission power. The simulation results show that the models can be used to track the optimization target, and effectively solve the problem of power fluctuation and consumption when the new energy is connected.
Big data analysis system of working resistance of support
WU Shiliang, YANG Lulin
2017, 43(11): 86-89. doi: 10.13272/j.issn.1671-251x.2017.11.017
Abstract:
In order to realize rapid big data analysis of working resistance of support, a process flow of the big data of working resistance of support was put forward, and a big data analysis system of working resistance of support was designed. The system can realize automatic analysis of the big data and visually show the mine pressure analysis results in form of professional graphs and reports through data visualization technology, which reflect roof movement state so as to guide safety production of working face.
Design of high cutting chock type hydraulic support
CAO Lianmin, YAN Mingwei, SUN Shijiao, ZHANG Zhen, ZHU Zhiyuan, LIU Bing
2017, 43(11): 90-93. doi: 10.13272/j.issn.1671-251x.2017.11.018
Abstract:
In view of problems of poor support effect, slow support speed, high support cost and great labor intensity of advance support with advanced hydraulic support, single hydraulic prop or timber in return airway of fully-mechanized high cutting coal mining face of a coal mine in Yulin mining area, a high cutting chock type hydraulic support was designed. Finite element analysis of the support was conducted under three kinds of operating conditions namely top beam eccentric load and pedestal torsion, top beam torsion and pedestal concentrated load, top beam concentrated load and pedestal eccentric load. The stress nephogram and deformation nephogram show that the whole support is stressed uniformly without apparent stress concentration phenomenon and large deformation. The field test result show that the support can effectively guarantee safety of working face roadway with small deformation of surrounding rock of roadway.
Type-selection design system for hydraulic support
LIU Yin, YANG Zhaojian
2017, 43(11): 94-97. doi: 10.13272/j.issn.1671-251x.2017.11.019
Abstract:
In order to facilitate hydraulic support type-selection design for coal mine designers, a type-selection design system for hydraulic support based on B/S model was developed by use of C# language, ASP.NET technology, Visual Studio 2013 system development tool and SQL Server 2008 database. Whole design and function realization schemes of the system were introduced. The system can output hydraulic support type-selection results by users inputting design parameters and select the optimal type from the type-selection results. Feasibility of the system is verified through an actual hydraulic support type-selection example of a coal mine.
Development of explosion-proof permanent magnet synchronous motor with variable-frequency drive integratio
ZHANG Yanmin, SU Hao, JIANG Qingzhang
2017, 43(11): 98-102. doi: 10.13272/j.issn.1671-251x.2017.11.020
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Abstract:
Domestic scraper conveyor has big rotary inertie and starting torque, which makes starting of its driving moter difficult, so the ordinary asynchronous motors can't fulfill the task. In view of the problem, explosion-proof permanent magnet synchronous motor with variable-frequency drive integration was developed. The motor uses optimized electromagnetic scheme to control electromagnetic load in a reasonable range, and meet requirements of weak magnetic speed control. Characteristics of variable frequency power supply, explosion-proof performance requirements and volume and weight restrictions are fully considered during structural design, the structure is compact and in line with relevant explosion-proof requirements. Cooling capacity and margin are fully considered in cooling program design to ensure that the motor has a reasonable temperature rise limit. The results of finite element analysis show that deflection and strength of spindle, and strength of core bridge are within a reasonable range. The prototype test results show that the motor has good constant torque characteristics and speed regulation performance.