基于数组的刮板输送机运载模型及煤量计算算法研究

尹瑞; 张冬雪; 倪强

doi:10.13272/j.issn.1671-251x.2024070052

基于数组的刮板输送机运载模型及煤量计算算法研究

doi: 10.13272/j.issn.1671-251x.2024070052

尹瑞^{1, 2,},
张冬雪^{1, 2},
倪强³

1.
中煤张家口煤矿机械有限责任公司，河北张家口　076250
2.
河北省高端智能矿山装备技术创新中心，河北张家口　076250
3.
山西康伟集团有限公司，山西长治　046500

基金项目: 国家重点研发计划项目（2017YFF0210606）。

详细信息

作者简介:
尹瑞（1991—），男，河北宣化人，工程师，硕士，主要研究方向为煤矿自动化，E-mail：384042235@qq.com

中图分类号: TD634.2
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- 文章访问数: 117
- HTML全文浏览量: 44
- PDF下载量: 10
- 被引次数: 0
出版历程
- 收稿日期: 2024-07-14
- 修回日期: 2024-08-13
- 网络出版日期: 2024-08-12

Research on the transportation model and coal quantity calculation algorithm of scraper conveyor based on array

YIN Rui^{1, 2
,},
ZHANG Dongxue^{1, 2},
NI Qiang³

1.
China Coal Zhangjiakou Coal Mining Machinery Co., Ltd., Zhangjiakou 076250, China
2.
Hebei Province High-end Intelligent Mine Equipment Technology Innovation Center, Zhangjiakou 076250, China
3.
Shanxi Kangwei Group Co., Ltd., Changzhi 046500, China

摘要

摘要: 目前针对煤量检测的研究大多侧重于煤矿井下带式输送机的煤量检测和识别，对综采（放）工作面刮板输送机的煤量检测仅停留在转载机处安装红外扫描装置，检测技术单一，且由于转载机位于刮板输送机卸煤处，红外扫描装置检测的是转载机的载煤量，不能直接反映刮板输送机上的实时载煤量，存在较大滞后性。针对上述问题，提出一种基于数组的刮板输送机运载模型及煤量计算算法。该算法将刮板输送机设定为连续装煤的载体，通过连续数组建立刮板输送机运载模型，并表征单位长度的装煤量，结合综采（放）工作面采煤机运行速度、滚筒高度、截割深度、位置及刮板输送机运行速度与装煤系数等参数，通过多参数数学建模的方法，实现对刮板输送机单位煤量的实时模拟，进而直观反映煤矿井下采煤工艺并准确计算出刮板输送机的实时载煤量。井下工业性试验结果表明，该算法连续可靠，可以精确计算出刮板输送机实时载煤量，载煤量分布接近于理想状态，具有较高的收敛性和鲁棒性。
- 综采工作面 /
- 综放工作面 /
- 刮板输送机 /
- 采煤机 /
- 运载模型 /
- 数组模型 /
- 载煤量
Abstract: Currently, most research on coal quantity detection focuses on the coal quantity detection and recognition of underground belt conveyors in coal mines. The coal quantity detection of scraper conveyors in fully mechanized working (caving) faces only stays at the transfer machine, where infrared scanning devices are installed. The detection technology is single, and because the transfer machine is located at the coal unloading point of the scraper conveyor, the infrared scanning device detects the coal loading of the transfer machine and cannot directly reflect the real-time coal loading on the scraper conveyor, resulting in significant lag. In order to solve the above problems, a transportation model and coal quantity calculation algorithm of scraper conveyor based on array is proposed. This algorithm sets the scraper conveyor as a continuous coal loading carrier, establishes a scraper conveyor transportation model through a continuous array, and characterizes the coal quantity per unit length. Combining the operating speed, drum height, cutting depth and position of the shearer and the operating speed and coal loading factor of the scraper conveyor, the real-time simulation of the unit coal quantity of the scraper conveyor is realized through the method of multi-parameter mathematical modelling. It can intuitively reflect the coal mining process of the underground coal mines and accurately calculate the real-time coal quantity of the scraper conveyor. The results of underground industrial tests show that the algorithm is continuous and reliable, and can accurately calculate the real-time coal quantity on the scraper conveyor. The distribution of coal quantity is close to the ideal state, and it has high convergence and robustness.
- fully mechanized working face /
- fully mechanized caving face /
- scraper conveyor /
- shearer /
- transportation model /
- array model /
- coal loading

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图 1 刮板输送机模型

Figure 1. Scraper conveyor model

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图 2 刮板输送机煤量分布模型

Figure 2. Coal quantity distribution model of scraper conveyor

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图 3 刮板输送机运煤模型1

Figure 3. The first coal transportation model of scraper conveyor

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图 4 刮板输送机运煤模型2

Figure 4. The second coal transportation model of scraper conveyor

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图 5 刮板输送机运煤模型3

Figure 5. The third coal transportation model of scraper conveyor

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图 6 刮板输送机运煤模型4

Figure 6. The fourth coal transportation model of scraper conveyor

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图 7 刮板输送机运煤模型5

Figure 7. The fifth coal transportation model of scraper conveyor

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图 8 刮板输送机煤量计算流程

Figure 8. Calculation flow of coal quantity of scraper conveyor

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图 9 理论煤量与红外煤量检测装置测出的煤量对比

Figure 9. Comparison of theoretical coal quantity and coal quantity measured by infrared coal quantity detection device

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图 10 刮板输送机集中控制系统平台

Figure 10. Centralized control system platform of scraper conveyor

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图 11 刮板输送机集中控制系统平台主界面

Figure 11. The main interface of centralized control system platform of scraper conveyor

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图 12 理论煤量与本文算法计算出的煤量对比

Figure 12. Comparison between theoretical coal quantity and the coal quantity calculated by the algorithm in this article

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