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基于自适应多尺度注意力机制的CNN−GRU矿用电动机健康状态评估

谭东贵 袁逸萍 樊盼盼

谭东贵,袁逸萍,樊盼盼. 基于自适应多尺度注意力机制的CNN−GRU矿用电动机健康状态评估[J]. 工矿自动化,2024,50(2):138-146.  doi: 10.13272/j.issn.1671-251x.2023110024
引用本文: 谭东贵,袁逸萍,樊盼盼. 基于自适应多尺度注意力机制的CNN−GRU矿用电动机健康状态评估[J]. 工矿自动化,2024,50(2):138-146.  doi: 10.13272/j.issn.1671-251x.2023110024
TAN Donggui, YUAN Yiping, FAN Panpan. Health status evaluation of CNN-GRU mine motor based on adaptive multi-scale attention mechanism[J]. Journal of Mine Automation,2024,50(2):138-146.  doi: 10.13272/j.issn.1671-251x.2023110024
Citation: TAN Donggui, YUAN Yiping, FAN Panpan. Health status evaluation of CNN-GRU mine motor based on adaptive multi-scale attention mechanism[J]. Journal of Mine Automation,2024,50(2):138-146.  doi: 10.13272/j.issn.1671-251x.2023110024

基于自适应多尺度注意力机制的CNN−GRU矿用电动机健康状态评估

doi: 10.13272/j.issn.1671-251x.2023110024
基金项目: 国家自然科学基金资助项目(72361032);新疆维吾尔自治区重点研发资助项目(2021B01003)。
详细信息
    作者简介:

    谭东贵(1997—),男,贵州毕节人,硕士研究生,主要研究方向为机械设备健康状态评估与预测性维护,E-mail:tan_0514@163.com

    通讯作者:

    袁逸萍(1973—),女,新疆石河子人,教授,博士研究生导师,主要研究方向为智能工厂/数字化车间、精益生产、预测性维护,E-mail:yipingyuan@163.com

  • 中图分类号: TD614

Health status evaluation of CNN-GRU mine motor based on adaptive multi-scale attention mechanism

  • 摘要: 利用多传感器信息融合技术进行电动机健康状态评估时,矿用电动机监测数据中存在异常值和缺失值,而卷积神经网络和循环神经网络等深度学习模型在数据质量下降严重的情况下难以有效提取数据特征和更新网络权重,导致梯度消失或爆炸等问题。针对上述问题,提出了一种基于自适应多尺度注意力机制的CNN−GRU(CNN−GRU−AMSA)模型,用于评估矿用电动机健康状态。首先,对传感器采集的电动机运行数据进行填补、剔除和标准化处理,并以环境温度变化作为依据对矿用电动机运行数据进行工况划分。然后,根据马氏距离计算出电动机电流、电动机三相绕组温度、电动机前端轴承温度和电动机后端轴承温度等健康评估指标的健康指数(HI),采用Savitzky–Golay滤波器对指标HI进行降噪、平滑、归一化处理,并结合主成分分析法计算的不同指标对矿用电动机的贡献度,对指标HI进行加权融合得到矿用电动机HI。最后,将矿用电动机HI输入CNN−GRU−AMSA模型中,该模型通过动态调整注意力权重,实现对不同尺度特征的信息融合,从而准确输出电动机健康状态评估结果。实验结果表明,与其他常见的深度学习模型CNN,CNN−GRU,CNN−LSTM,CNN−LSTM−Attention相比,CNN−GRU−AMSA模型在均方根误差、平均绝对误差、准确率、Macro F1及Micro F1等评价指标上更优,且预测残差的波动范围更小,稳定性更优。

     

  • 图  1  矿用电动机健康状态评估总体框架

    Figure  1.  General framework of health state assessment of mine motor

    图  2  CNN−GRU模型

    Figure  2.  CNN-GRU model

    图  3  AMSA结构

    Figure  3.  Structure of adaptive multi-scale attention mechanism

    图  4  降噪处理后的HI曲线

    Figure  4.  Health index curve after noise reduction

    图  5  矿用电动机HI曲线

    Figure  5.  Health index curve of mine motor

    图  6  CNN−GRU−AMSA模型损失值

    Figure  6.  Loss value of CNN−GRU−AMSA model

    图  7  不同工况下CNN−GRU−AMSA模型预测结果的混淆矩阵

    Figure  7.  Confusion matrix of CNN−GRU−AMSA model prediction results under different working conditions

    图  8  不同模型的HI对比

    Figure  8.  Health index comparison of different models

    图  9  不同模型的预测残差对比

    Figure  9.  Comparison of predicted residuals of different models

    表  1  健康评估指标的个体贡献度与累计贡献度

    Table  1.   Individual and cumulative contribution degree of health assessment index

    %
    主成分 个体贡献度 累计贡献度
    主成分1 85.68 85.68
    主成分2 12.86 98.54
    主成分3 0.94 99.48
    主成分4 0.26 99.74
    主成分5 0.24 99.98
    主成分6 0.02 100.00
    下载: 导出CSV

    表  2  矿用电动机健康状态评估类别

    Table  2.   Mine motor health state assessment categories

    状态 健康(S1 良好(S2 恶化(S3 故障(S4
    HI (0.8,1.0] (0.6,0.8] (0.3,0.6] [0,0.3]
    下载: 导出CSV

    表  3  工况1下不同模型性能比较

    Table  3.   Performance comparison of different models under working condition 1

    模型 RMSE MAE MAX ACC/% Macro F1 Micro F1
    CNN 0.0332 0.0235 0.2639 88.58 0.5648 0.5840
    CNN−GRU 0.0386 0.0275 0.2656 89.29 0.6003 0.6374
    CNN−LSTM 0.0310 0.0218 0.2467 88.20 0.5507 0.5602
    CNN−LSTM−Attention 0.0312 0.0219 0.239 1 87.95 0.5415 0.5442
    CNN−GRU−AMSA 0.009 6 0.006 4 0.2634 97.83 0.933 8 0.950 5
    下载: 导出CSV

    表  4  工况2下不同模型性能比较

    Table  4.   Performance comparison of different models under working condition 2

    模型RMSEMAEMAXACC/%Macro F1Micro F1
    CNN0.03000.02290.328789.960.71340.7867
    CNN−GRU0.05270.03490.367185.490.61280.6443
    CNN−LSTM0.03460.02610.363886.930.64860.6958
    CNN−LSTM−Attention0.03710.02760.387486.570.64050.6822
    CNN−GRU−AMSA0.01410.00800.373396.790.93590.9426
    下载: 导出CSV

    表  5  工况3下不同模型性能比较

    Table  5.   Performance comparison of different models under working condition 3

    模型RMSEMAEMAXACC/%Macro F1cMicro F1
    CNN0.03840.03130.128478.310.42460.4373
    CNN−GRU0.03470.02590.152190.160.59950.6079
    CNN−LSTM0.03870.02930.133676.820.39790.3956
    CNN−LSTM−Attention0.03680.02860.131878.640.42520.4346
    CNN−GRU−AMSA0.00800.00570.062297.380.95670.9698
    下载: 导出CSV

    表  6  工况4下不同模型性能比较

    Table  6.   Performance comparison of different models under working condition 4

    模型RMSEMAEMAXACC/%Macro F1cMicro F1
    CNN0.04450.03060.198696.930.63310.6419
    CNN−GRU0.07390.04430.281783.040.45270.4748
    CNN−LSTM0.05080.03370.216495.660.61770.6299
    CNN−LSTM−Attention0.05000.03340.211995.750.61860.6307
    CNN−GRU−AMSA0.02500.01290.142897.690.96500.8232
    下载: 导出CSV

    表  7  工况5下不同模型性能比较

    Table  7.   Performance comparison of different models under working condition 5

    模型RMSEMAEMAXACC/%Macro F1Micro F1
    CNN0.02880.02450.115291.010.51660.5521
    CNN−GRU0.03050.02380.147292.510.64010.6656
    CNN−LSTM0.02610.02180.110791.800.53360.5667
    CNN−LSTM−Attention0.02630.02220.115391.770.53220.5659
    CNN−GRU−AMSA0.00750.00540.090597.520.76870.8153
    下载: 导出CSV

    表  8  工况6下不同模型性能比较

    Table  8.   Performance comparison of different models under working condition 6

    模型RMSEMAEMAXACC/%Macro F1Micro F1
    CNN0.02530.02100.247595.220.47250.5213
    CNN−GRU0.03010.02440.242195.280.47500.5238
    CNN−LSTM0.02200.01870.242695.130.46890.5174
    CNN−LSTM−Attention0.02280.01950.242895.280.47500.5238
    CNN−GRU−AMSA0.00850.00530.272298.810.62420.6395
    下载: 导出CSV

    表  9  工况7下不同模型性能比较

    Table  9.   Performance comparison of different models under working condition 7

    模型RMSEMAEMAXACC/%Macro F1Micro F1
    CNN0.02900.02000.378387.870.41150.4394
    CNN−GRU0.03320.02260.360586.270.38800.4004
    CNN−LSTM0.02550.01770.347088.800.45200.5029
    CNN−LSTM−Attention0.02910.02060.356886.620.38460.4023
    CNN−GRU−AMSA0.00910.00640.263495.030.60810.6446
    下载: 导出CSV

    表  10  工况8下不同模型性能比较

    Table  10.   Performance comparison of different models under working condition 8

    模型RMSEMAEMAXACC/%Macro F1Micro F1
    CNN0.03780.02840.271085.000.58790.5724
    CNN−GRU0.04640.03340.274583.750.57560.5634
    CNN−LSTM0.03580.02410.255393.940.63940.6313
    CNN−LSTM−Attention0.03480.02360.264593.220.63520.6265
    CNN−GRU−AMSA0.01400.00900.273396.180.94470.9421
    下载: 导出CSV
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  • 收稿日期:  2023-11-08
  • 修回日期:  2024-02-25
  • 网络出版日期:  2024-03-05

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