Adaptive impact resistance support method for advanced hydraulic supports in mines based on digital twins and deep reinforcement learning
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摘要: 受深部开采冲击地压等地质灾害扰动的影响，存在矿井超前支护系统自感知能力差、智能抗冲自适应能力弱、缺乏决策控制能力等问题。针对上述问题，提出了一种基于数字孪生和深度强化学习的矿井超前液压支架自适应抗冲支护方法。通过多源传感器感知巷道环境和超前液压支架支护状态，在虚拟世界中创建物理实体的数字孪生模型，其中物理模型精确展现超前液压支架的结构特征和细节，控制模型实现超前液压支架的自适应控制，机理模型实现对超前液压支架自适应支护的逻辑描述和机理解释，数据模型存储超前液压支架实体运行数据和孪生数据，仿真模型完成超前液压支架立柱仿真以实现超前液压支架与数字孪生模型虚实交互。根据基于深度Q网络（DQN）的超前液压支架自适应抗冲决策算法，对仿真环境中巷道抗冲支护进行智能决策，并依据决策结果对物理实体和数字孪生模型下达调控指令，实现超前液压支架智能控制。实验结果表明：立柱位移与压力变化一致，说明超前液压支架立柱仿真模型设计合理，从而验证了数字孪生模型的准确性；基于DQN的矿井超前液压支架自适应抗冲决策算法可通过调节液压支架控制器PID参数，自适应调控立柱压力，提升巷道安全等级，实现超前液压支架自适应抗冲支护。Abstract: Due to the disturbance of geological disasters such as deep mining and rock burst, there are problems such as poor self perception capability, weak intelligent anti impact adaptive capability, and lack of decision-making and control capability in the advanced support system of the mine. In order to solve the above problems, a adaptive impact resistance support method for advanced hydraulic supports in mines based on digital twins and deep reinforcement learning is proposed. By sensing the roadway environment and advanced hydraulic support status through multiple sensors, a digital twin model of a physical entity is created in a virtual world. The physical model accurately displays the structural features and details of the advanced hydraulic support. The control model realizes adaptive control of the advanced hydraulic support. The mechanism model realizes logical description and mechanism explanation of the adaptive support of the advanced hydraulic support. The data model stores the physical operation data and twin data of the advanced hydraulic support. The simulation model completes the simulation of the advanced hydraulic support column to achieve virtual real interaction between the advanced hydraulic support and the digital twin model. According to the adaptive impact resistance decision-making algorithm based on deep Q-network (DQN) for advanced hydraulic support, intelligent decision-making is made for roadway impact resistance support in the simulation environment. Based on the decision results, control instructions are issued to physical entities and digital twin models to achieve intelligent control of advanced hydraulic support. The experimental results show that the displacement and pressure changes of the column are consistent, indicating that the simulation model design of the advanced hydraulic support column is reasonable, thereby verifying the accuracy of the digital twin model. The adaptive impact resistance decision-making algorithm for advanced hydraulic supports in mines based on DQN can adjust the PID parameters of the hydraulic support controller, adaptively regulate the column pressure, improve the safety level of roadways, and achieve adaptive impact resistance support for advanced hydraulic supports.
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图 1 基于数字孪生和深度强化学习的矿井超前液压支架自适应抗冲支护技术架构
Figure 1. Adaptive impact resistance support technology architecture for mine advanced hydraulic support based on digital twin and deep reinforcement learning
图 4 超前液压支架自适应抗冲决策流程
Figure 4. Adaptive impact resistance decision-making flow of advanced hydraulic support
图 5 基于DQN的超前液压支架自适应抗冲决策算法原理
Figure 5. Principle of adaptive impact resistance decision-making algorithm of advanced hydraulic support based on deep Q-network(DQN)
图 7 基于DQN的超前液压支架自适应抗冲决策算法奖励收敛曲线
Figure 7. Reward convergence curve of adaptive impact resistance decision-making algorithm of advanced hydraulic support based on deep Q-network(DQN)
表 1 深度强化学习算法对比
Table 1. Comparison of deep reinforcement learning algorithms
算法 优点 缺点 DQN 通过经验池进行随机小批量的采样训练，打破数据之间的相关性；采用每隔N次迭代更新目标Q网络的方法，提高Q网络稳定性 对目标Q网络采取最大化操作，对Q值的估计过高；训练数据规模较小 DDPG 同时建立Q值函数和策略函数；适用于连续动作的任务，稳定性好 对参数敏感；处理规模较大、时间较长，需要很强的GPU PPO 对智能体的策略函数进行优化，减少数据收集难度；适用于复杂场景和大规模训练 序列数据收集困难；对超参数选择敏感 
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表 2 超前液压支架立柱仿真模型参数
Table 2. Simulation model parameters of advanced hydraulic support column
参数 值 参数 值 阀芯质量/kg 0.2 活塞杆直径/mm 10 活塞杆质量/kg 15 间隙直径/mm 0.02 反馈信号比例系数 5 比例阀阀杆直径/mm 10 阀芯控制比例系数 2 比例阀阀芯直径/mm 15 液压油密度/（kg·m−3） 920 顶板刚度系数/（N·mm−1） 15000 液压油压力/MPa 41.50 顶板阻尼系数/（N·s·m−1 ） 20 活塞直径/mm 30
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表 3 巷道应力参数及安全系数
Table 3. Stress parameters and safety factors of roadway
巷道
区间/m围岩
应力/MPa支护
应力/MPa临界
应力/MPa应力安
全系数能量安
全系数安全
等级0～33 17.50 0.28 33.67 1.9 1.09 A 33～53 26.25 0.28 33.67 1.3 1.09 C 53～65 17.50 0.28 33.67 1.9 1.09 A 65～238 24.50 0.28 33.67 1.4 1.09 C 238～338 29.75 0.28 33.67 0.9 1.09 C 338～613 24.50 0.28 33.67 1.4 1.09 C 613～713 29.75 0.28 33.67 0.9 1.09 C 713～1186 24.50 0.28 33.67 1.4 1.09 C 1186～1732 17.50 0.28 33.67 1.9 1.09 A 1732～1763 21.00 0.28 33.67 1.6 1.09 A 1763～2660 17.50 0.28 33.67 1.9 1.09 A 2660～2680 21.00 0.28 33.67 1.6 1.09 A
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表 4 基于DQN的超前液压支架自适应抗冲决策算法训练参数
Table 4. Training parameters of adaptive impact resistance decision-making algorithm of advanced hydraulic support based on deep Q-network(DQN)
参数 值 参数 值 经验池大小 2 000 最终概率 0.1 批量大小 64 目标值Q网络更新频率/步 50 折扣因子 0.95 训练轮次 480 初始概率 0.9 最大步数 100 概率的衰减系数 0.99
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表 5 智能决策调控前后巷道状态对比
Table 5. Comparison of roadway state before and after intelligent decision control
巷道区间/m 初始巷道状态 调控后PID参数 调控后巷道状态 立柱
压力/MPa临界
应力/MPa应力安
全系数安全等级 KP KI KD 立柱
压力/MPa临界
应力/MPa应力安
全系数安全等级 65～238 17.21 33.67 1.4 C 0.6193 0.5841 0.6736 40.28 37.76 1.6 A 65～238 22.90 33.67 1.4 C 0.6187 0.5843 0.6738 40.31 37.76 1.6 A 338～613 21.25 33.67 1.4 C 0.6197 0.5861 0.6766 40.26 37.76 1.6 A 338～613 23.80 33.67 1.4 C 0.6193 0.5841 0.6736 40.32 37.76 1.6 A 713～1 186 17.21 33.67 1.4 C 0.6198 0.5861 0.6766 40.28 37.76 1.6 A 713～1 186 22.55 33.67 1.4 C 0.6187 0.5851 0.6746 40.41 37.76 1.6 A
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