Coal flow volume measurement based on linear model partitioning
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摘要: 针对基于线激光条纹的带式输送机煤量测量精度和计算效率较低、胶带运行过程中存在拖尾现象及跑偏、飘带造成的数据不对齐问题,提出了一种基于线性模型划分的煤流体积测量方法。首先,利用高速线激光相机进行煤流数据采集;然后,通过基于线性模型划分的点云配准算法将胶带底部点云数据与煤流表面数据融合,形成完整的三维煤流数据;最后,通过煤流体积测量模型实现对煤流体积的测量。试验结果表明,基于线性模型划分的煤流体积测量方法在高粉尘环境、煤流表面洒水环境、昏暗环境及正常光照环境下测量粗糙表面铁块、光滑表面铁块及实物(煤和矸石)所得结果精度均在95%以上;且光滑表面铁块较粗糙表面铁块在4种模拟环境下的测量精度高,说明物体表面平整度越好测量精度越高,环境对测量精度影响不大。实际测试结果表明,基于线性模型划分的煤流体积测量方法的测量精度均在97%以上,对应平均耗时均在80 ms以内;与基于KD树的测量方法相比,整体精度提高了6%以上,处理时效性提高了1倍。Abstract: The precision and computational efficiency of coal quantity measurement for belt conveyors based on linear laser stripes are low. There is a trailing phenomenon during belt operation, as well as data misalignment caused by deviation and drifting. In order to solve the above problems, a coal flow volume measurement method based on linear model partitioning is proposed. Firstly, the method uses a high-speed line laser camera to collect coal flow data. Secondly, a point cloud registration algorithm based on linear model partitioning is used to fuse the point cloud data at the bottom of the belt with the surface data of the coal flow, forming a complete three-dimensional coal flow data. Finally, the coal flow volume measurement is achieved through a coal flow volume measurement model. The experimental results show that the coal flow volume measurement method based on linear model partitioning has a precision of over 95% when measuring rough surface iron blocks, smooth surface iron blocks, and physical objects (coal and gangue) in high dust environment, coal flow surface watering environment, dim environment, and normal lighting environment. Moreover, the measurement precision of smooth-surface iron blocks is higher than that of rough-surface iron blocks in four simulated environments. It indicates that the better the flatness of the object surface, the higher the measurement precision. The environment has little impact on measurement precision. The actual test results show that the coal flow volume measurement method based on linear model partitioning has a measurement precision of over 97%. The corresponding average time is within 80 ms. Compared with the measurement method based on the KD tree, the overall precision has been improved by more than 6% and the processing timeliness has been doubled.
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表 1 各环境下煤流体积测量精度
Table 1. Coal flow volume measurement precision in various environments
% 试验素材 测量精度 正常光照环境 高粉尘环境 表面洒水环境 昏暗环境 粗糙表面铁块 97.5 97.1 97.3 97.7 光滑表面铁块 98.2 98.3 98.5 98.7 煤和矸石 96.1 95.9 95.8 96.3 表 2 实际场景煤流体积测量结果
Table 2. Coal flow volume measurement results in actual scenarios
时间/min 测量结果/m3 测量精度/% 平均处理时
间/ms本文测量算法 基于KD树测量算法 电子胶带秤 本文测量方法 基于KD树测量方法 本文测量方法 基于KD树测量方法 5 509.635 462.301 510.267 99.9 90.6 75 167 11 1 208.700 1 060.454 1 175.67 97.3 90.2 73 158 30 3 115.830 2 767.120 3 084.86 99.0 89.7 76 178 50 5 520.710 4 866.070 5 400.74 97.8 90.1 75 169 80 8 420.480 7 402.580 8 271.04 98.2 89.5 74 163 120 12 639.210 11 255.050 12 409.1 98.2 90.7 78 189 -
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